Liebherr D924T-E, D924T-TI-E, D926T-E, D926T-TI-E Diesel Engine Operators Manual

Table of Content (Operating manual D924 T-E/TI-E – D926 T-E/TI-E)

Foreword
1 Product description
– 1.1 Technical data
–– Diesel engine
–– Injection pump
–– Injection nozzle
–– Cylinder head
–– Coolant pump
–– Coolant thermostat
–– Alternator
–– Starter
–– Flywheel housing
–– Air compressor
–– Explanation of type description
–– Design features
–– Auxiliary equipment for the diesel engine
2 Safety regulations
2.1 Introduction
2.2 General safety guidelines
2.3 Use as directed
2.4 Notes on the prevention of crushing and burns
2.5 Notes on the prevention of fire and explosions
2.6 Observe safety precautions when starting
2.7 Measures for safe maintenance
2.8 Safety and emergency run program for diesel engines with ECU
2.9 Safety and emergency run program for diesel engines with ECU (continuation)
2.10 Disposing of fuels and lubricants
3 Operation, Handling
3.1 Control elements and operating elements
3.2 Operation
– Preparing for initial start-up
– Tasks during and after test-run
– Maintenance tasks before daily start-up
– Starting the diesel engine / start procedure
– Precautions for starting in low temperatures
– Shutting down / switching off the diesel engine
4 Malfunctions
4.1 Error code tables
5 Maintenance
5.1 Maintenance and inspection schedule
5.2 Lubricant chart, filling quantities
– Table of filling quantities
– Lubricant chart
5.3 Maintenance tasks
– Special tools for maintenance tasks
– Preparatory tasks for maintenance
– Maintenance tasks (daily) / every 10 operating hours
– Maintenance tasks (weekly) / every 50 operating hours
– Maintenance tasks / every 500 operating hours
– Maintenance tasks / every 1000 operating hours
– Diesel engine
– Cylinder head – valves
– Flame-type kit
– Check heater flange
– Fuel pre-filter
– Maintenance tasks / every 2000 operating hours
– Fuel fine filter
– Maintenance tasks / every 3000 operating hours
– Cylinder head – injection valves
– Cooling system
– Maintenance tasks as required
– Dry-air filter
– Fuel system
– Cooling system (further tasks)
– Transport
– Storage up to 6 months
– Confirmation of maintenance tasks carried out
– Every 500 operating hours / at least once a year
– Additionally every 1000 / 2000 / 3000 operating hours
– Additionally every 2 years
5.4 Lubricants and fuels
– Handling lubricants and fuels
– Environmental-protection measures
– Disposing of recyclables
– Lubricant and fuel specifications
– Diesel fuels
– Coolant for diesel engines
– Lube oils for the diesel engine