Komatsu D65EX-12, D65PX-12, D65E-12 & D65P-12 Repair Manuals PDF

Serial Numbers:
65209 and up
65275 and up
Manuals: Shop Manual
01 GENERAL ………………………………………………………………. 01-1
10 STRUCTURE AND FUNCTION ………………………………… 10-1
20 TESTING AND ADJUSTING……………………………………. 20-1
30 DISASSEMBLY AND ASSEMBLY ……………………………. 30-1
40 MAINTENANCE STANDARD…………………………………… 40-1
90 OTHERS…………………………………………………………………. 90-1
1. General Instructions

This section presents under one heading the basic information and procedures common to the sections on “Disassembly and Assembly”, “Testing and Adjustments”, “Troubleshooting”, and “Removal and Installation”. It is essential for the serviceman to thoroughly understand and know this section till it becomes a part of his common sense.

2. Structure and Function.

This section gives a detailed explanation of the “Structure” with details and drawings of the “Constituent Parts” and “block” or “circuit” diagrams, arranged for the serviceman, but also useful as a textbook for training service personnel. The Training Aids should is use to cover the basic theory in this Manual.

3. Testing and Adjustments.

Procedures of all the necessary “Tests” and “Adjustments” are describe with photographs showing the necessary measuring equipment and the location for making the measurements. This should aid the serviceman in his trouble shooting, checking and adjusting work.

4. Troubleshooting
Typical common troubles are listed and systematically described; with their causes and the procedures for finding and diagnosing the symptoms.

As it is impossible to list all of the possible troubles, the serviceman should study the sections covering the “Structure and Function” and “Testing and Adjustments” and apply this knowledge to diagnose any non-listed troubles.

5. Manual Specifications

In this section, all standard dimensions and tolerances that are necessary to perform Testing and Adjustments is mention with drawings together with, appropriate procedures for disassembly and assembly, performing repairs, or troubleshooting. However, basic dimensions and tolerances, for repairs or rebuilding, are limited to those machine parts most commonly worked on.

1. Testing door lock
Close the door and check the relationship between the operators cab and door. If there is any fault, repair it.
1) Check of condition
i) Check the installed height of damper rubber (1). (Check both sides, 4 pieces on each.)
Stick adhesive tape , etc. to the contact face of damper rubber (1) and open and close the door 2 – 3 times. Then, check the contact face of adhesive tape against the operators cab.
Normal: When the door is closed, the damper rubber comes in contact lightly.
Abnormal: When the door is closed, the damper rubber does not come in contact or comes in contact so strongly that the adhesive tape is removed.
ii) Check the relationship between the door notch and striker (on both sides).
Close door (2) and check the engaging condition of latch (3) and striker (4).
Check deviation a of latch center x and striker center y from each other from the direction of A.
Bulldozer Serial Number
D65EX-12 65209 and up
D65PX-12 65275 and up