Kawasaki 80ZV-2 Wheel Loader Repair Manual

Machinery Type: 80ZV-2 or 50Z5 Wheel Loader
Language English
Kawasaki 80ZV-2 Wheel Loader Repair Service Manual – 1006 Pages
Kawasaki 80ZV-2 Wheel Loader Operating (Owners) Manual – 215 Pages
Parts Catalog: 435 Pages
Machinery Type: 80ZV-2 Wheel Loader
Manual Details
This manual contains guidelines on repair and maintenance work for the 80ZV-2 Loader. All explanations, drawings and photographs are current at the time of going to press.

Repair and maintenance work should be carried out systematically and logically after thoroughly reading and understanding this manual to ensure that the shovel loader gives reliable, long-term service.

SHOP SERVICE MANUAL CONTENT:

01 GENERAL OUTLINE
10 FUNCTIONS AND CONSTRUCTION
20 INSPECTION AND ADJUSTMENT
30 DISASSEMBLY AND ASSEMBLY
40 MAINTENANCE STANDARDS
The most important maintenance operations are those related to safety. The points that have special significance from the safety point-of-view are indicated with a A mark in this manual.
Manual Extract: To speed clutches
Axle nut tightening procedure:
1. Tighten axle nut (A) with 1,177 N-m (120 kgf-m) (868 lb-ft) tightening torque to install the taper roller bearing.
2. Loosen axle nut (A).
3. Tighten axle nut (A) again with the same tightening torque as 1 above.
4. Turn the wheel hub 2~3 turns back and forth, and measure the preload applied to the bolt screw hole in housing (B).
Preload at housing (B):
206~245 N (21~25 kgf) (46~55 lbf) Note
This is “breakaway” force, which is required to start the wheel turning.