Kawasaki 135ZV-2 Wheel Loader Repair Manual

Machinery Type: 135ZV-2 Wheel Loader
Language English
Kawasaki 135ZV-2 Wheel Loader Repair Service Manual – 811 Pages
Kawasaki 135ZV-2 Wheel Loader Operating (Owners) Manual – 169 Pages
Parts Catalog: 398 Pages
Manual Details
This manual contains guidelines on repair and maintenance work for the 135ZV-2 Loader. All explanations, drawings and photographs are current at the time of going to press.

Repair and maintenance work should be carried out systematically and logically after thoroughly reading and understanding this manual to ensure that the shovel loader gives reliable, long-term service.

SHOP SERVICE MANUAL CONTENT:

01 GENERAL OUTLINE
10 FUNCTIONS AND CONSTRUCTION
20 INSPECTION AND ADJUSTMENT
30 DISASSEMBLY AND ASSEMBLY
40 MAINTENANCE STANDARDS
The most important maintenance operations are those related to safety. The points that have special significance from the safety point-of-view are indicated with a A mark in this manual.
Manual Extract: Kawasaki 135ZV-2 Rear Differential Overview
T1: 2,207 N-m (225 kgf-m) (1,628 lb-ft)
T2: 314 N-m (32.0 kgf-m) (232 lb-ft)
T3: 1,130 N-m (115 kgf-m) (832 lb-ft)
T4: 2,452 N-m (250 kgf-m) (1,809 lb-ft)
T5: 608 N-m (62 kgf-m) (449 lb-ft)
T6: 53 N-m (5.4 kgf-m) (39 lb-ft)
L1: Screw lock agent (Loctite® 262) application
– To tighten bolt (T1), measure the preload at the bolt screw hole in housing (A).
Preload at housing (A):
78.5~131 N (8.0~13.4 kgf) (18~29 lbf)
Use spacer ring (B) to adjust the preload.
– Use shim (D) to adjust the tooth contact of spiral bevel gears (C).
Adjust the backlash by nut (E).