JCB 412S, 414S & 416S Wheel Loader Repair Manual PDF

JCB 412S, 414S and 416S wheeled-loader service documentation, publication 9803/4170-16, with separate original, Smoothshift and Tier 3 EN474 applicability statements.

Document Details

Model: Wheeled Loader 412S, 414S, 416S

Language: English

Format PDF

Type: Service Repair Manual

Publication No: 9803/4170-16

JCB 412S, 414S, 416S Wheeled Loader Shovel Service Repair Manual 1104 Pages

Contents and Manual Scope

JCB 412S, 414S, 416S Wheeled Loader Shovel Service Manual

Model: Wheeled Loader 412S, 414S, 416S

Language: English

Format PDF

Type: Service Manual

Publication No: 9803/4170-16

JCB 412S, 414S, 416S Wheeled Loader Shovel Service Manual 1104 Pages

This manual provides information for the following model(s) in the JCB machine range:

412S from machine serial number 535000.

414S from machine serial number 537000.

416S from machine serial number 543000.

Smoothshift transmission is installed from the following models:

412S from machine serial number 535500.

414S from machine serial number 537300.

416S from machine serial number 543100.

Tier 3 EN474 machines from the following models The information supplied in this manual for the 414S machine also applies to the 416S machine except where specified.

412S from SN 1421800 to 1421999

414S from SN 1242500 to 1242999

416S from SN 1243500 to 1243999.

Section Numbering

The first three sections of this manual are numbered and contain the following information:

1 General Information includes torque settings and service tools.

2 Care and Safety includes warnings and cautions pertinent to aspects of workshop procedures etc.

3 Maintenance includes service schedules and recommended lubricants for all the machine.

The remaining sections are alphabetically coded and deal with Dismantling, Overhaul etc. of specific components, for example:

A Attachments

B Body and Framework, etc.

Section contents, technical data, circuit descriptions, operation descriptions etc. are present at the beginning of each alphabetically coded section.

JCB 412S, 414S, 416S Wheeled Loader Shovel Service Manual Content:

Section.1 General Information

Section.2 Care and Safety

Section.3 Routine Maintenance

Section.A – Attachments

Section.B Body and Framework

Section.C Electrics

Section.E Hydraulics

Section.F Transmission

Section.G – Brakes

Section.H Steering

Section.K Engine

Where a torque setting is specify as a single figure it may vary by plus or minus 3%. Torque figures indicated are for dry threads, hence for lubrication threads may be reduce by one third.

Coverage Notes

Keep the original model starts, later Smoothshift starts and bounded Tier 3 EN474 ranges separate. The source says 414S information also applies to 416S except where specified; that qualification remains. The torque paragraph is retained as manual guidance within this source, including its dry-thread condition, rather than as an instruction for every fastener or machine.