JCB 1T-1 High Tip Dumper Service Repair Manual

Format PDF
Type: Service Manual
Publication No: 9813/8850 – ISSUE 1 – 07/2018

JCB 1T-1 Manual Content:

01 – Machine
06 – Body and Framework
09 – Operator Station
15 – Engine
18 – Fuel and Exhaust System
21 – Cooling System
24 – Brake System
25 – Steering System
27 – Driveline
30 – Hydraulic System
33 – Electrical System
72 – Fasteners and Fixings
75 – Consumable Products
78 – After Sales

It is assumed that these personnel have a sound knowledge of workshop practice, safety procedures, and general techniques associated with the maintenance and repair of hydraulic earthmoving equipment. Therefore these basic subjects generally are omitted from this manual, the intention being to convey only more specialised information concerning particular aspects of a machine or component.

For example, renewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as a matter of course, and therefore information of this nature is included only in the context of specialised procedures or where a range of wear tolerances is required. Similarly, it is expected that components will be cleaned and lubricated where

appropriate, also that any opened hose or pipe connections will be blanked to prevent excessive loss of hydraulic fluid and ingress of dirt.

For convenience this manual is compiled in sections, e.g. “Hydraulics”, “Electrics”, etc. but, to find details of a specific component, reference should be made to the alphabetical index at the back of the book.

Illustrations which show a dismantled component are numbered as a guide to the dismantling sequence, which generally can be reversed for assembly. Torque settings are given as a ‘mean’ figure which may be varied by plus or minus 3%. Torque figures indicated are for drythreads, hence for lubricated threads may be reduced by one third. Where no figure is quoted in the text, refer to page 1/1 – 3. ‘Left Hand’ and ‘Right Hand’ are as viewed from the rear of the machine looking forward.