Hyster S80FT, S80FT-BCS, S100FT, S100FT-BCS, S120FT, S120FTS, S120FT-PRS Forklift J004 Series Repair Manual

Repair Manual for Hyster J004 Series, Models: S80FT, S80FT-BCS, S100FT, S100FT-BCS, S120FT, S120FTS, S120FT-PRS
English

Hyster J004 Series, Models: S80FT, S80FT-BCS, S100FT, S100FT-BCS, S120FT, S120FTS, S120FT-PRS Manual Table Of Content:

Wire Harness Repair
Brake System
Calibration Procedures
Capacities And Specifications
Cooling System
QSB 3.3L Fault Codes
Cylinder Repair
Diagnostic Trouble Codes
Diagnostic Troubleshooting Manual
Diagrams And Schematics
Drive Axle And Differential Assembly Repair
Electrical System
Frame
Gasoline Fuel System
GM Engines
High Voltage Switch (HVS) Ignition
Hydraulic Gear Pump
LPG Fuel System
Main Control Valve
Mast Repairs
Metric And Inch (SAE) Fasteners
Operational Checkout
Periodic Maintenance
Powershift Transmission
Steering Axle
User Interface
Wire Harness Repair

The Service Repair Manual provide general guidelines for maintenance and service of the J004 Series, Models: S80FT, S80FT-BCS, S100FT, S100FT-BCS, S120FT, S120FTS, S120FT-PRS and are intended for use by trained and experienced technicians. Failure to properly maintain equipment or to follow instructions contained in the Service Manual could result in damage to the products, personal injury, property damage or death.

When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load.

Do not lift heavy parts by hand, use a lifting mechanism.
Wear safety glasses.
DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.
Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
Caution:
Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs.
Be sure to follow the WARNING and CAUTION notes in the instructions.
Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems.
Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure the area is well ventilated.