Hyster S30E, S40E, S50E, S60ES Diesel & LPG Forklift Truck D002 Series Repair Manual (USA)

Repair Manual for Hyster D002 Series, Models: S30E, S40E, S50E, S60ES (USA)
English

Hyster D002 Series, Models: S30E, S40E, S50E, S60ES (USA) Manual Table Of Content:

Frame
GM Engine
Perkins Engine 4.154
Cooling System
Rochester Carburetor
LPG Fuel System
The Oil Clutch
Single-Speed Powershift Transmission – Description and Operation
Single-Speed Powershift Transmission – Repairs
The Two-Speed Manual Transmission
Drive Axle
Steering Control Unit
Steering Axle
The Master Cylinder
Brake System
Hydraulic Pump Drive Assembly
Hydraulic Gear Pumps
Flow Control Valve
Main Control Valve
Tilt Cylinders
Alternator With Regulator
Starter
High Energy Ignition System
Instrument Panel Indicators And Senders
Electrical Warning Devices
Electrical System Troubleshooting
Uprights – Repair
Lift Cylinders
Uprights – Description
Vista Uprights – Description and Operation
Vista Uprights – Repairs
Diagrams
Periodic Maintenance
Capacities And Specifications
Metric And Inch (SAE) Fasteners
Cooling System

The Service Repair Manual provide general guidelines for maintenance and service of the D002 Series, Models: S30E, S40E, S50E, S60ES (USA)and are intended for use by trained and experienced technicians. Failure to properly maintain equipment or to follow instructions contained in the Service Manual could result in damage to the products, personal injury, property damage or death.

When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load.

Do not lift heavy parts by hand, use a lifting mechanism.
Wear safety glasses.
DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.
Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
Caution:
Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs.
Be sure to follow the WARNING and CAUTION notes in the instructions.
Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems.
Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure the area is well ventilated.