Hyster R1.4, R1.5 Plus, R1.6, R1.8, R2.0 Electric Reach Truck B435 Series Repair Manual

Repair Manual for Hyster B435 Series, Models: R1.4, R1.5 Plus, R1.6, R1.8, R2.0
English

Hyster B435 Series, Models: R1.4, R1.5 Plus, R1.6, R1.8, R2.0 Manual Table Of Content:

Section: Electrical System

Wiring Diagram Legend R 1.4/1.6/1.8/2.0
Drive/Lifting Electronic Panel Components
Electric Steering System
Electronic Control Drive Motor Chopper Sem2
Guards
Sem2 Chopper Fault Diagnosis
Principle Of Operation Of Sem2 Control
Definition Of Direction Of Travel Of Machine
Sem2 Chopper Mechanical Drawing
Programming Console
Connectors
Menu / Set Options Configuration
System Configuration Tables
Menu / Parameter Change Configuration
Settings Table
Main Menu / Tester
Main Menu / Save Parameter
Main Menu / Restore Parameter
Main Menu / Alarms
Main Menu / Program Vacc
Drive Sem2 Chopper Setting Sequences
Sem2: Troubleshooting
Negative Brake Control
Electronic Control Pump Motor Chopper Hprc
Power Connections
Signal Connections
Connectors
Programming Console
Preliminary Checks
Programming
Menu / Parameter Change Configuration
Main Menu / Tester
Main Menu / Alarms
Hprc: Troubleshooting
Electric Steering Eps-Dc Board
Control Unit
Logic Board
Connecting Diagram
Programming Console
Steering With Tachometric Dynamo
Description Of Alarms
List Of Parameters Of Main Menu
Main Menu: Alarms Function
Menu /Set Options Configuration
Menu / Adjustments Configuration
Safety Performance: Operating Provisions And Description
Display Instrument
Description Of Display
Removing Throttle Pedal Board .

Section: Hydraulic System

Hydraulic System Symbol Legend R 1.4/1.6/1.8/2.0
Table Of Hydraulic System Components
Solenoid Valve Hydraulic Assembly
Table Of Solenoid Valve Hydraulic Assembly
Carriage Side-Shift Cylinder Components
Table Of Carriage Side-Shift Cylinder Components
Training Cylinder Components
Table Of Training Cylinder Components
Removing Carriage Side-Shift Cylinder
Removing Training Cylinder
Replacing Gaskets
Replacing Fork Traversing Cylinder Gaskets
Removing Solenoid Valve Assembly
Cleaning Solenoid Valve Assembly Inlet Filters
Setting Hydraulic Pressure
Removing Twin Pipes
Lifting Cylinders
Lifting Cylinder Position
Central Hydraulic Lifting Cylinder
Replacing Cylinder Rod
Complete Replacement Of Central Hydraulic Cylinder
Side Hydraulic Lifting Cylinders
Replacing Gaskets
Side Lifting Single-Acting Hydraulic Cylinders
Removing The Side Cylinders
Replacing The Gaskets .

Section: Mechanics

Components Of Fork Plate Complete With Fork Side-Shift R 1.4/1.6/1.8/2.0
Table Of Components Of Fork Plate Complete With Fork Side-Shift
Removing Front Loading Wheels
Removing Driving Wheel
Removing Driving Motor
Removing Motor Pump
Removing Driver€™S Seat Casing
Removing Steering Gear Motor
Removing Steering Gear Chain
Replacing Fork Traverse Sliding Blocks
Removing Traverse Carriage

Section: Masts

Type Of Masts
Location Of Main Truck Components
Complete Mast Assembly Procedure
Lifting The Mast
Locking The Mast On The Traverse Carriage
Connecting Hydraulic Pipes
Connecting Breather Pipe
Locking Final Mast
Bleeding The Hydraulic Circuit
Fitting Lifting Forks
Removing Mast
Description Of Bearings
Bearings
Greasing The Bearings
Replacing The Bearings
Clearance Between Bearing And Profile
Main Causes Of Bearings Breaking
Races
Greasing The Races
Wear Of Races
Chains
Greasing Chains
Wear Of Chains
Adjusting The Chain
Replacing The Chain .

Section: Reduction Gear

Reduction Gear Components R 1.4/1.6/1.8/2.0
Table Of Components Of Reduction Gear
Special Tools For Fitting Components
Removing The Reduction Gear
Dismantling The Reduction Gear
Assembling The Reduction Gear Components

Section: Braking System

Braking System Components R 1.4/1.6
Braking System Components R 1.8/2.0
Table Of Braking System Components
Negative Brake Components
Table Of Negative Brake Components
Braking Systems
Removing The Brake Pump
Removing The Passive Brake Cylinder/Removing The Service Brake Cylinder .

Section: Accessories On

Steering Gear Position Indicator
Fitting The Wheel Position Indicator
Table Of Wheel Position Indicator
Application 5Th Lever For Additional Equipment
Assembly 5Th Lever (Auxiliary Functions)
Table Assembly 5Th Lever (Auxiliary Functions)
Fitting The Parking Brake
Complete Kit For Fitting Parking Brake
Table For Fitting Parking Brake
Fitting Revolving Light And Reversing Audible Warning
Fitting Reversing Audible Warning
Fitting Revolving Light Or Lampallarm
Table For Fitting Revolving Light Or Lampallarm
Fitting Low Gear Selectors
Fitting Low Gear Switch
Table For Fitting Low Gear Switch
Fitting Low Gear Push-Button With Battery Out
Table For Fitting Low Gear Push-Button With Battery Out
Fitting Working Lights
Fitting Working Light Assembly
Table For Fitting Working Lights
Transformation Kit -30°C
Cold Storage Version
Table Of Cold Storage Version
Fitting Height Display
Height Indicator Assembly
Table Of Height Indicator Assembly
Fitting Video Camera Assembly
Video Camera Assembly
Table Of Video Camera Assembly .

The Service Repair Manual provide general guidelines for maintenance and service of the B435 Series, Models: R1.4, R1.5 Plus, R1.6, R1.8, R2.0and are intended for use by trained and experienced technicians. Failure to properly maintain equipment or to follow instructions contained in the Service Manual could result in damage to the products, personal injury, property damage or death.

When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load.

Do not lift heavy parts by hand, use a lifting mechanism.
Wear safety glasses.
DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.
Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
Caution:
Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs.
Be sure to follow the WARNING and CAUTION notes in the instructions.
Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems.
Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure the area is well ventilated.