Hyster J40XL, J50XL, J60XL Electric Forklift Truck B168 Series Repair Manual (USA)

Repair Manual for Hyster B168 Series, Models: J40XL, J50XL, J60XL (USA)
English

Hyster B168 Series, Models: J40XL, J50XL, J60XL (USA) Manual Table Of Content:

Frame
The DC Motor
DC Motor Maintenance
Drive Axle, Speed Reducer And Differential
Steering Control Unit
Steering Axle
Steering (On-Demand)
Brake System
Hydraulic System
Main Control Valve
Tilt Cylinders
Electrical Gauges, Meters And Senders
Electrical Warning Devices
EV-100 Motor Controller – Description and Operation
EV-100 Motor Controller – Repairs And Adjustments
Cableform Mark XI Controller – Description
Cableform Mark XI Controller – Troubleshooting
EV-100 Motor Controller – Troubleshooting
EV-100/200 Lx Series Diagnostic Motor Controller And Hand Set – Description, Checks, Repairs, Adjustments And Troubleshooting
Electrical System
The Industrial Battery
Battery Indicators
Lift Cylinders
Vista Uprights – Description
Vista Uprights – Repair
Global Mast – Description
Global Mast – Repairs
Metric And Inch (SAE) Fasteners
Periodic Maintenance
Capacities And Specifications
Diagrams – EV-100
Diagrams – Cableform
Electrical Diagrams – LX Motor Controller

The Service Repair Manual provide general guidelines for maintenance and service of the B168 Series, Models: J40XL, J50XL, J60XL (USA)and are intended for use by trained and experienced technicians. Failure to properly maintain equipment or to follow instructions contained in the Service Manual could result in damage to the products, personal injury, property damage or death.

When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load.

Do not lift heavy parts by hand, use a lifting mechanism.
Wear safety glasses.
DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.
Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
Caution:
Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs.
Be sure to follow the WARNING and CAUTION notes in the instructions.
Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems.
Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure the area is well ventilated.