Hyster H45XM, H50XM, H55XM, H60XM, H65XM Forklift Truck D177 Series Repair Manual (USA)

Repair Manual for Hyster D177 Series, Models: H45XM, H50XM, H55XM, H60XM, H65XM (USA)
English

Hyster D177 Series, Models: H45XM, H50XM, H55XM, H60XM, H65XM (USA) Manual Table Of Content:

Frame
Isuzu C240 Engine
Isuzu 4Jb1 Engine
Mazda M4-2.0G Engine
Gm 2.2L Engine
Isuzu 4Jg2 Engine
Cooling System
LPG Fuel System (Gm)
Gasoline Fuel System (Mazda)
LPG Fuel System (Mazda)
Single-Speed Powershift Transmission – Description and Operation
Single-Speed Powershift Transmission – Repairs
Drive Axle
Steering Axle
Steering Housing And Control Unit
Brake System
Hydraulic System, Gear Pump Assembly
Main Control Valve
Tilt Cylinders
Alternator With Regulator
Starter
Warning Devices
Electronic Engine Control – Troubleshooting And Repair (Gm)
Instrument Cluster
Microprocessor Spark Timing System (Gm)
Electrical System (Isuzu C240 And 4Jb1)
Electrical System (Mazda)
Electronic Engine Control – Description and Operation (Gm)
Mast – Description
Mast – Repair
Metric And Inch (SAE) Fasteners
Periodic Maintenance
Capacities And Specifications
Diagrams
Perkins Diesel Engines 704-26 (Ub)
Steering Housing And Control Unit ””Xm”” Units
Periodic Maintenance (S/H45-65Xm)
Capacities And Specifications S/H2.00-3.20Xm (S/H40-65Xm)
Diagrams S/H2.00-3.20Xm (S/H40-65Xm)
Lift Cylinders

The Service Repair Manual provide general guidelines for maintenance and service of the D177 Series, Models: H45XM, H50XM, H55XM, H60XM, H65XM (USA)and are intended for use by trained and experienced technicians. Failure to properly maintain equipment or to follow instructions contained in the Service Manual could result in damage to the products, personal injury, property damage or death.

When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load.

Do not lift heavy parts by hand, use a lifting mechanism.
Wear safety glasses.
DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.
Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
Caution:
Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs.
Be sure to follow the WARNING and CAUTION notes in the instructions.
Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems.
Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure the area is well ventilated.