Hyster E70XL3, E80XL3, E100XL3, E100XL3S, E120XL3 Electric Forklift Truck C098 Series Repair Manual

Repair Manual for Hyster C098 Series, Models: E70XL3, E80XL3, E100XL3, E100XL3S, E120XL3
English

Hyster C098 Series, Models: E70XL3, E80XL3, E100XL3, E100XL3S, E120XL3 Manual Table Of Content:

Frame
DC Motor Maintenance
Drive Axle, Speed Reducer and Differential
Steering Control Unit
Steering Axle
Steering System
Brake System
Hydraulic System
Main Control Valve
Tilt Cylinders
Instrument Panel Indicators And Senders (Pre Sem)
EV-100 Motor Controller Description and Operation
EV-100 Motor Controller Repair
EV-100 Motor Controller Troubleshooting
EV-200 Motor Controller Operation And Repair
EV-100/200LX Motor Controller And Handset
Electrical System
EV-100ZX SCR Motor Controller Description And Repair
Electrical System
EV-100ZX SCR Motor Controller Parameter Tables
EV-100ZX/T100-Troubleshooting And Adjustments With A Computer
Sem Display Panel (Dos Version)
Transistor Motor Controllers (SR And SP) Description, Checks, Adjustments, Troubleshooting, Repairsandtheory Of Operation
Display Panel For Sem Controls
SR(SEM)/SP-Troubleshooting And Adjustments With A Computer
Industrial Battery
Lift Cylinders
Vista Masts
Mast-Description And Repair
Lift Cylinders (New Mast)
Metric And Inch (SAE) Fasteners
Periodic Maintenance (Pre Sem)
Capacities And Specifications (Pre Sem)
Diagrams Ev100-200 Motor Controller
Diagrams Ev100/200LX Motor Controller
Diagrams Ev100Zx Motor Controller
Periodic Maintenance (E80-120Xl3, E100Xl3S)
Capacities And Specifications (E80-120Xl3, E100Xl3S)
Diagrams (E80-120Xl3, E100Xl3S)

The Service Repair Manual provide general guidelines for maintenance and service of the C098 Series, Models: E70XL3, E80XL3, E100XL3, E100XL3S, E120XL3and are intended for use by trained and experienced technicians. Failure to properly maintain equipment or to follow instructions contained in the Service Manual could result in damage to the products, personal injury, property damage or death.

When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load.

Do not lift heavy parts by hand, use a lifting mechanism.
Wear safety glasses.
DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.
Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
Caution:
Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs.
Be sure to follow the WARNING and CAUTION notes in the instructions.
Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems.
Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure the area is well ventilated.