Hyster B40XL, B60XL, W40XL, W60XL Pallet Walkie Rider D135 Series Repair Manual

Repair Manual for Hyster D135 Series, Models: B40XL, B60XL, W40XL, W60XL
English

Hyster D135 Series, Models: B40XL, B60XL, W40XL, W60XL Manual Table Of Content:

Frame
DC Motor Maintenance
The Master Drive Unit
Steering Mechanism
Brakes
Walkie Hydraulic Systems
Instrument Panel Indicators And Senders
Electrical Warning Devices
Cableform Scr Control – Description and Operation
Cableform Control – Checks, Repairs And Troubleshooting
Electrical System
EV-10 Motor Controller – Description and Operation
EV-10 Motor Controller – Repairs And Adjustments
EV-10 Motor Controller – Troubleshooting
Curtis Transistor Motor Controller
The Industrial Battery
Battery Indicators
The Lifting Mechanism
Metric And Inch (SAE) Fasteners
Diagrams
Periodic Maintenance
Capacities And Specifications
Diagrams EV-10
Diagrams – Curtis Transistor
Lift Cylinders
Tilt Cylinders

The Service Repair Manual provide general guidelines for maintenance and service of the D135 Series, Models: B40XL, B60XL, W40XL, W60XLand are intended for use by trained and experienced technicians. Failure to properly maintain equipment or to follow instructions contained in the Service Manual could result in damage to the products, personal injury, property damage or death.

When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load.

Do not lift heavy parts by hand, use a lifting mechanism.
Wear safety glasses.
DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.
Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
Caution:
Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs.
Be sure to follow the WARNING and CAUTION notes in the instructions.
Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems.
Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure the area is well ventilated.