Hyster A20XL, A25XL, A30XL Forklift Truck A203 Series Service Repair Manual

Repair Manual for Hyster A203 Series, Models: A20XL, A25XL, A30XL
English

Hyster A203 Series, Models: A20XL, A25XL, A30XL Manual Table Of Content:

Frame
The DC Motor
DC Motor Maintenance
The Master Drive Unit
The Master Drive Unit
Steering Control Unit
Steering System
Steering System For Electric Lift Trucks
Brake System
Hydraulic System
Electrical Gauges, Meters And Senders
Electrical Warning Devices
Sevcon Mc400G Motor Controller – Description and Operation
Sevcon Mc400G Motor Controller – Repairs And Adjustments
Sevcon Mc400G Motor Controller – Troubleshooting
The Industrial Battery
Battery Indicators
Lift Cylinders
Vista Uprights – Description
Vista Uprights – Repairs
Metric And Inch (SAE) Fasteners
Periodic Maintenance
Capacities And Specifications
Diagrams
Tilt Cylinders

The Service Repair Manual provide general guidelines for maintenance and service of the A203 Series, Models: A20XL, A25XL, A30XLand are intended for use by trained and experienced technicians. Failure to properly maintain equipment or to follow instructions contained in the Service Manual could result in damage to the products, personal injury, property damage or death.

When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load.

Do not lift heavy parts by hand, use a lifting mechanism.
Wear safety glasses.
DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.
Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
Caution:
Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs.
Be sure to follow the WARNING and CAUTION notes in the instructions.
Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems.
Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure the area is well ventilated.