Hitachi ZW100-G, ZW120-G Wheel Loader Repair Manuals

Service Repair Manual (Troubleshooting) : Vol. No.T4FK-E-00 (424 Pages)
Operation Manual : Vol. No.T4FK-E-00 (300 Pages)
Workshop Manual : Vol. No.W4FK-E-00 (354Pages)
Circuit diagram : 14 Pages
Hitachi ZW100-G, ZW120-G Wheel Loader Service Manual
The manual is applicable for the Hitachi ZW100-G, ZW120-G Wheel Loader Model
Service Manual consists of the following:
For Model ZW100-G, ZW120-G as mentioned above:
Service Manual (Troubleshooting) : Vol. No.T4FK-E-00 (424 Pages)

Table of Content of the Workshop Manual

SECTION 1 GENERAL INFORMATION

Group 1 Precautions for disassembling
and Assembling
Group 2 Tightening Torque
Group 3 Painting
Group 4 Bleeding Air from Hydraulic
Circuit
Group 5 Hydraulic Circuit Pressure
Release Procedure
Group 6 Preparation

SECTION 2 BODY

Group 1 Cab
Group 2 Counterweight
Group 3 Center Hinge
Group 4 Hydraulic Oil Tank
Group 5 Pump Device
Group 6 Control Valve
Group 7 Steering Valve
Group 8 Brake Valve
Group 9 Priority Valve
Group 10 Inching Valve

SECTION 3 TRAVEL SYSTEM

Group 1 Steering Cylinder
Group 2 HST Motor
Group 3 Transmission
Group 4 Axle
Group 5 Propeller Shaft
Group 6 Tire

SECTION 4 ATTACHMENT

Group 1 Front Attachment
Group 2 Cylinder

Table of Content of the Operational Manual

SECTION 1 GENERAL

Group 1 Specification
Group 2 Component Layout
Group 3 Component Specifications

SECTION 2 SYSTEM

Group 1 Controller
Group 2 Control System
Group 3 ECM System
Group 4 Hydraulic System
Group 5 Electrical System

SECTION 3 COMPONENT OPERATION

Group 1 Pump Device
Group 2 Control Valve
Group 3 Priority Valve
Group 4 Steering Valve
Group 5 HST Motor
Group 6 Transmission
Group 7 Axle
Group 8 Brake Valve
Group 9 Others

Table of Content of the Technical Manual

SECTION 4 OPERATIONAL PERFORMANCE TEST

Group 1 Introduction
Group 2 Standard
Group 3 Engine Test
Group 4 Wheel Loader Test
Group 5 Component Test

SECTION 5 TROUBLESHOOTING

Group 1 Diagnosing Procedure
Group 2 Dr. ZX
Group 3 e-Wheel
Group 4 Component Layout
Group 5 Troubleshooting A
Group 6 Troubleshooting B
Group 7 Troubleshooting C
Group 8 Electrical System Inspection
Manual guide composition
Hitachi ZAXIS ZW100-G, ZW120-G service manual consists of the Troubleshooting and the Workshop Manual.

Information included in the Service Manual: Technical information needed for redelivery and delivery, operation and activation of all devices and systems, operational performance tests, and troubleshooting procedures.

Information included in the Workshop Manual: Technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal / installation and assemble / disassemble procedures.

Slow Travel Speed Selected by Quick-Shift Switch:

1. When the conditions, the travel mode switchis in the Hi position and travel speed is less than 10km/h, exist, MC activates the travel mode selector solenoid valve by pushing the quick-shift switch.

2. Pressure oil from the transmission charging pump shifts the travel mode selector valve through the travel mode selector solenoid valve.
3. Pressure oil from the transmission charging pump flows to the clutch slow speed side through the travel mode selector valve so that the clutch is shifted to slow speed.
4. MC stops the travel mode selector solenoid valve by pushing the quick-shift switch again.
5. The travel mode selector valve is shifted by the spring.
6. Pressure oil from the transmission charging pump flows to the clutch fast speed side through the travel mode selector valve so that the clutch is shifted to fast speed.