Gehl SL5635, SL6635 Series II Skid Steer Loader Service Repair Manual

Service Repair Manual: 198 Pages
Operators Manual: 83 Pages
Parts Manual: 138 Pages
Manuals: Service Repair Manual, Operators Manual, Parts Manual

Table of Content SL5635, SL6635 Series II Manual

Specifications
Specifications
Tire Options
Buckets and Capacities
General Specifications
Safety
General Information
Signal Words
Additional Safety Reminders
Mandatory Safety Shutdown Procedure
Liftarm Support Device
Liftarm Support Device Engagement
Liftarm Support Device Disengagement
Rollover Protective Structure (ROPS) – Raising
Rollover Protective Structure (ROPS) – Lowering
Relieving Hydraulic Pressure
Loader Raising Procedure
Loader Lowering Procedure
Lubrication
General Information
Hydraulic Oil Reservoir
Crankcase Oil
Chaincases
Grease Fitting Locations
Mainframe
Introduction
Engine Access Cover Removal and Installation
Rollover Protective Structure (ROPS) Removal and Installation
Seat Removal and Installation
Seat Slide Replacement
Rollover Protective Structure (ROPS) Rear Window Removal and Installation
Restraint Bar Removal and Installation
Gehl All-Tach™ Attachment Removal and Installation
Liftarm Removal and Installation
Liftarm Bushing Replacement
Liftarm Stop Installation and Adjustment
Control Cover Removal and Installation
Floor Cover Removal and Installation
Fuel Level Sender Removal and Installation
Rear Grille Removal and Installation
Crossmember Removal and Installation
Wheel Drives
Introduction
Drive Chain Adjustment
Drive Chain Removal and Installation
Axle Housing Assembly Removal and Installation
Axle and Wheel Bearing Disassembly and Assembly
Idler Sprocket and Bearing Removal and Installation
Controls
Introduction
Control Handle Removal and Installation
Control Handle Position Adjustment
Control Handle Tracking Adjustment, Traction Controls
Left Control Handle Assembly – Single Speed Control Handles
Left Control Handle Assembly – Two-Speed Control Handles
Right Control Handle Assembly
Pivot Tube Removal and Installation – T-Bar, Hand/Foot and Dual Hand Controls
Neutral Centering Device Adjustment
Control Arm Assembly Removal and Installation
Lift/Tilt Control Removal and Installation
Lift/Tilt Control Adjustment
Auxiliary Hydraulics Cable Removal and Installation – T-Bar and Dual Hand Controls
Auxiliary Hydraulics Cable Adjustment – T-Bar and Dual Hand Controls
Auxiliary Hydraulics Linear Actuator Adjustment
Auxiliary Hydraulics Linear Actuator Removal and Installation – Hand/Foot Controls
Auxiliary Hydraulics Mechanical Cable Adjustment – Hand/Foot Controls
Auxiliary Hydraulics Mechanical Cable Removal and Installation – Hand/Foot Controls
Hand Throttle, Throttle Rod and Cable Removal and Installation – T-Bar and Dual Hand Controls
Foot Throttle Removal and Installation – T-Bar and Dual Hand Controls
Hand Throttle and Throttle Cable Removal and Installation – Hand/Foot Controls
Hand Throttle Adjustment – Hand/Foot
Hand Throttle Tension Adjustment
Foot Throttle Adjustment – T-Bar and Dual Hand Controls
Hydrostatic System
Introduction
Troubleshooting Guide
Case Drain Test
Charge Pressure Test and Adjustment
Hydrostatic Pump Relief Valves
Hydrostatic Pump Removal and Installation
Hydrostatic Pump Drive Coupling Removal and Installation
Drive Motor Removal and Installation
Hydraulic System
Introduction
Troubleshooting Guide
System Pressure Test, Control Valve and High Flow (DX Models)
Tilt Cylinder Test
Self-Leveling Valve Test
Lift Cylinder Test
Solenoid Valve Test
Hydraulic Oil Filter Element Replacement
Tilt Cylinder Removal and Installation
Lift Cylinder Removal and Installation
Lift and Tilt Cylinder Disassembly and Assembly
Gear Pump Removal and Installation
Self-Leveling Valve Removal and Installation
Self-Leveling Valve Adjustment
Lift and Tilt Solenoid Valve – Removal and Installation
Lift and Tilt Solenoid Valve – Disassembly and Assembly
Control Valve Removal and Installation
High-Flow Manifold Valve Removal and Installation (DX Models)
High-Flow Manifold Valve Disassembly and Assembly (DX Models)
Pilot Valve Removal and Installation – Hand/Foot Controls
Hydraulic System Schematic, SL5635/6635 SX
Hydraulic System Schematic, SL5635/6635 DX
Electrical System
Description of Operation
Troubleshooting Guide
Glow Control Relay Operation
Relay Test
Seat Switch Removal and Installation
Restraint Bar Switch Removal and Installation
Front Work Light Bulb Replacement
Rear Work Light Bulb Replacement
Electrical System Schematic
Engine
Introduction
Troubleshooting Guide
Oil Filter Element Removal and Installation
Air Cleaner Assembly Removal and Installation
Air Filter Element Removal and Installation
Battery and Battery Tray Removal and Installation
Starter Removal and Installation
Exhaust Assembly Removal and Installation
Fan Belt Adjustment
Hydraulic Oil Cooler Removal and Installation
Fan Shroud Removal and Installation
Fan Shroud Adjustment
Engine Removal and Installation
Index