Gehl SL3640, SL3840, SL4240 Skid Steer Loader Service Repair Manual

Service Repair Manual: 164 Pages
Operators Manual: 88 Pages
Manuals: Service Repair Manual, Operators Manual

Table of Content SL3640, SL3840, SL4240 Manual

Specifications
Specifications
Tire Options
Buckets and Capacities
General Specifications
Safety
General Information
Signal Words
Additional Safety Reminders
Mandatory Safety Shutdown Procedure
Liftarm Support Device
Liftarm Support Device Engagement
Liftarm Support Device Disengagement
Rollover Protective Structure (ROPS) – Raising
Rollover Protective Structure (ROPS) – Lowering
Relieving Hydraulic Pressure
Skid-Steer Loader Raising Procedure
Skid Loader Lowering Procedure
Lubrication
General Information
Hydraulic Oil Reservoir
Crankcase Oil
Hydraulic Oil Tank Drain Procedure
Chaincases
Chaincase Oil Change Procedure
Grease Fitting Locations
Cooling System Drain Procedure
Mainframe
Introduction
Engine Access Cover Removal and Installation
Rollover Protective Structure (ROPS) Removal and Installation
Seat Removal and Installation
Seat Slide Replacement
Rollover Protective Structure (ROPS) Rear Window Removal and Installation
Restraint Bar Removal and Installation
All-Tach™ Bracket Removal and Installation
Liftarm Removal and Installation
Liftarm Bushing Replacement
Liftarm Stop Installation and Adjustment
Floor Cover and Kick Plate Removal and Installation
Fuel Level Sender Removal and Installation
Rear Grille Removal and Installation
Wheel Drives
Introduction
Drive Chain Adjustment
Drive Chain Removal and Installation
Axle Removal and Installation
Controls
Introduction
Control Handle Removal and Installation
Control Handle Position and Tracking Adjustment
Dual Control Weldment Removal and Installation – T-Bar Controls
Neutral Centering Device and Pump Arm Removal and Installation
Neutral Centering Device Adjustment
Lift/Tilt Control Removal and Installation
Lift/Tilt Control Adjustment
Auxiliary Hydraulics Removal and Installation
Auxiliary Hydraulics Adjustment
Hand Throttle, Hand Throttle Cable and Throttle Rod Removal and Installation
Foot Throttle and Foot Throttle Cable Removal and Installation – T-Bar Controls
Hand Throttle Adjustment
Hand Throttle Tension Adjustment
Foot Throttle Adjustment – T-Bar Controls
Hydrostatic System
Introduction
Troubleshooting Guide
Charge Pressure Test and Adjustment
Hydrostatic Pump Relief Valves
Drive Motor Hot Oil Shuttle Valve
Hydrostatic Pump Removal and Installation
Hydrostatic Pump Flexible Drive Plate Removal and Installation
Drive Motor Removal and Installation
Hydraulic System
Introduction
Troubleshooting Guide
System Pressure Test – Control Valve
Tilt Cylinder Test
Self-Leveling Valve Test
Self-Leveling Valve Adjustment
Lift Cylinder Test
Solenoid Valve Test
Hydraulic Oil Filter Element Replacement
Tilt Cylinder Removal and Installation
Lift Cylinder Removal and Installation
Lift and Tilt Cylinder Disassembly and Assembly
Gear Pump Removal and Installation
Self-Leveling Valve Removal and Installation
Safety Lock Valves – Removal and Installation
Lift, Tilt and Brake Safety Lock Valves – Disassembly and Assembly
Control Valve Removal and Installation
Hydraulic/Hydrostatic System Schematic
Electrical System
Description of Operation
Troubleshooting Guide
Relay Test and Operation
Electrical Circuits
Seat Switch Removal and Installation
Restraint Bar Switch Removal and Installation
Front and Rear Work Light Bulb Replacement
Electrical System Schematic
Engine
Introduction
Troubleshooting Guide
Engine Oil Filter Element Removal and Installation
Air Cleaner Assembly Removal and Installation
Air Filter Element Removal and Installation
Fuel Filter Removal and Installation
Water Separator Element Removal and Installation
Electric Fuel Pump Removal and Installation
Priming Diesel Fuel System
Battery Removal and Installation
Starter Removal and Installation
Exhaust Assembly Removal and Installation
Fan Belt Adjustment
Radiator/Cooler Removal and Installation
Fan Shroud Removal and Installation – 4240 Models
Fuel Tank Removal and Installation
Engine Removal and Installation