Gehl SL1640E and Mustang 2012 Skid Steer Loader Service Repair Manual

Service Repair Manual: 160 Pages
Operators Manual: 84 Pages
Parts Manual: 130 Pages
Manuals: Service Repair Manual, Operators Manual, Parts Manual

Table of Content SL1640E Manual

Specifications
Specifications
Safety
General Information
Signal Words
Additional Safety Reminders
Mandatory Safety Shutdown Procedure
Lift Arm Support Device
Lift Arm Support Device Engagement
Lift Arm Support Device Disengagement
ROPS – Raising
ROPS – Lowering
Relieving Hydraulic Pressure
Loader Raising Procedure
Loader Lowering Procedure
Lubrication
General Information
Hydraulic Oil Reservoir
Crankcase Oil
Chaincases
Grease Fitting Locations
Cooling System Drain Procedure
Mainframe
Introduction
Mainframe (Chassis), Rear Grille and Engine Cover Components
Engine Access Cover – Removal and Installation
Roll-Over and Falling Object Protective Structure Components – ROPS/FOPS
ROPS/FOPS Removal and Installation
Seat Removal and Installation
Seat Slide Replacement
ROPS/FOPS Rear Window Removal and Installation
Restraint Bar Components
All-Tach® Hitch Components
Restraint Bar Removal and Installation
All-Tach® Hitch Removal and Installation
Lift Arm Removal and Installation
Lift Arm Components
Lift Arm Bushing Replacement
Lift Arm Stop Installation and Adjustment
Floor Cover/Step Cover/Kickplate Removal and Installation
Crossmember Removal and Installation
Fuel Sensor Removal and Installation
Rear Grille Removal and Installation
Rear Grille Latch Removal and Installation
Wheel Drives
Introduction
Wheel Drive Components
Drive Chain Adjustment
Axle Housing Assembly Removal and Installation
Drive Chain Removal and Installation
Axle and Wheel Bearing Disassembly and Assembly
Controls
Introduction
Control Locations – T-Bar
Wheel Drive, Foot Throttle and Lift Tilt Components – Illustration – Later Models
Wheel Drive, Foot Throttle and Lift Tilt Components – Parts Listing – Later Models
Wheel Drive, Foot Throttle and Lift Tilt Components – Illustration – Earlier Models
Wheel Drive, Foot Throttle and Lift Tilt Components – Parts Listing – Earlier Models
Control Handle Removal and Installation
Control Handle Position Adjustment
T-Bar Control Handle Assembly
Backup Alarm Components
Pivot Tube Removal and Installation
Pump Control Arm Assembly Removal and Installation
Lift/Tilt Controls Removal and Installation
Lift/Tilt Control Adjustment
Auxiliary Hydraulics Cable Removal and Installation
Auxiliary Hydraulics Cable Adjustment
Engine and Hand Throttle Components
Hand Throttle, Foot Throttle Pedal and Throttle Cables/Throttle Rod Removal and Installation
Hand Throttle Tension Adjustment
Foot Throttle Adjustment
Hydrostatic System
Introduction
Hydrostatic Components – Standard Drive Motor
Hydrostatic Components – Drive Motor with Brake Release Valve
Hydrostatic Components
Charge Pressure Test and Adjustment
Hydrostatic Pump Relief Valves
Hydrostatic Pump Removal / Installation
Hydrostatic Pump Drive Coupling Removal and Installation
Drive Motor Removal and Installation
Troubleshooting Guide
Hydrostatic/Hydraulic Schematic
Hydraulic System
Introduction
Hydraulics – Non-Self Level and Self Level Valve Components
Hydraulics – Lift Arm Components
Hydraulics – Chassis Components
Pressure Tests, Control Valve
Tilt Cylinder Test
Self-Leveling Valve Test
Lift Cylinder Test
Solenoid Valve Test – Tilt, Lift, Brake
Hydraulic Oil Filter Element Replacement
Tilt Cylinder Removal and Installation
Lift Cylinder Removal and Installation
Lift Cylinder Components
Tilt Cylinder Components
Lift/Tilt Cylinder Disassembly / Assembly
Gear Pump Removal and Installation
Self-Leveling Valve Removal and Installation
Self-Leveling Valve Adjustment
Safety Lock Valves – Removal/Installation
Lift, Tilt and Brake Solenoid Valves – Disassembly and Assembly
Control Valve Removal and Installation
Main Control Valve Components
Control Valve Disassembly and Assembly
Main Relief Valve Removal and Installation
Control Valve Spool Seal Replacement
Electrical System
Introduction
Description of Operation – Right and Left Instrument Panels
Electrical Chassis Components
Electrical Battery Disconnect Switch Components (EU)
Electrical Battery Disconnect Switch Components (Standard)
Electrical ROPS/FOPS Components
Relay Test and Operation
Relay Test – Fuel Pull, Starter, Safety Lock and Auxiliary Neutral
Glow Solenoid Test
Seat Switch Removal and Installation
Restraint Bar Switch Removal and Installation
Engine Disconnect Switch – Remote Battery Terminal Removal and Installation
Restraint Bar Components
Front and Rear Work Light Bulb Replacement
Electrical Lights Components
Dome Light Bulb Replacement
Lift and Tilt Solenoid Test and Operation
Brake Solenoid Test and Operation
Auxiliary Neutral Start Switch
Electrical Schematic
Engine
Introduction
Troubleshooting Guide
Engine Components and Engine Controls
Air Cleaner and Exhaust Components
Radiator/Cooler Components
Oil Filter Element Removal and Installation
Air Cleaner Assembly Removal and Installation
Air Filter Element Removal and Installation
Battery and Battery Tray Removal and Installation
Starter Removal and Installation
Exhaust Assembly Removal and Installation
Fan Belt Adjustment
Radiator/ Oil Cooler Removal and Installation
Fan Shroud and Support Brackets Removal and Installation
Fan Shroud Adjustment
Fan Removal and Installation
Engine Removal and Installation