Clark EWP45 Electric Low-Lift Pallet Trucks Service Repair Manual

Manual Type: Service Repair Manual, Operators Manual
Clark EWP45 Electric Low-Lift Forklift Service Repair Manual – 280 Pages, 178 Pages
Clark EWP45 Electric Low-Lift Forklift Operators Manual – 90 Pages, 68 Pages

Table of content of the Service Repair Manual

Standard Codes
Warning Symbols
Warning Levels
Prohibitory Symbols
Ordinance Symbols
Safety
General Safety
Battery Safety
Static Safety
Welding Safety
Introduction, Service Manual
Contents, Section M
Machine Information
General Product Information
Truck Presentation
Truck Side Views
Intended Truck Application
Prohibited Truck Application
Truck Data
Truck Dimensions
Data Plate
Main Components
Inch and Metric (SAE) Fasteners
Introduction
Nomenclature, Threads
Strength Identification
Conversion of English and Metric Units
Technical Service Data
Ordering Spare Parts
Contents, Section P
Planned Maintenance
Introduction, Maintenance

SM-698 Table of Contents

Jacking Truck Off The Floor
Elevate Rear of Truck
Elevate Either Side of Truck
Lubricants
Standard
Corrosion
Cold Storage
Service Schedule
Planned Maintenance Schedule
Planned Maintenance Procedures
Services Performed Daily or Every 8 Operating Hours
Battery Discharge Indicator with lift interrupt (optional)
Hydraulic System
Frame/Sheet Metal
Wheels/Tires
Functions/Operations
Services Performed Monthly or Every 120 Operating Hours
Inspection
Transmission
Brakes
Battery
Electrical Connections
Main Contactor
Motor Brushes
Drive Motor
Hydraulic Reservoir
Frame Lube
Pivot Points
Services Performed Every 480 or 960 Operating Hours
Drive Motor
Services Performed Annually or Every 1440 Operating Hours
Inspection
Transmission
Battery
Hydraulic System
Brakes
Lubrication Chart
Oil and Grease Specifications
Approved Oils and Grease
Grease Location Points
Contents, Section S
Service Instructions

SM-698 Table of Contents

Chassis/Lift Frame
Pull rod
Removal
Inspection
Installation
Carrier Frame Bushings
Inspection Covers
General Information
Driver Controls
Decals
Motor Maintenance Schedule/Troubleshooting
Pump Motor
Drive Motor
Component Repair
Transmission
Parking Brake System
Drive Wheel
Support/Swivel Wheel (Optional)
Fork Wheels
Steering
Electrical Functions
Battery
Battery Controller/Hourmeter/ Lift Interrupt (Optional)
Start/Stop Switches
Transistor Controller
Handset Diagnostics
Hydraulic System

This service publication provides information covering normal service, maintenance and repair of the Clark industrial ltrucks noted on the cover. It has been specifically prepared to help owners and service personnel maintain these trucks in efficient and safe operating condition. Regular, correct maintenance and care of industrial trucks is not only important for long and efficient truck life; it is essential for safe operation. The importance of proper maintenance through planned service, inspection and qualified repairs cannot be emphasized too strongly.