Clark ESX12, ESX15, ESX15S, ESX17, ESX20, ESX22, ESX25 Forklift Service Repair Manual

Manual Type: Service Repair Manual, Operators Manual
Clark ESX12, ESX15, ESX15S, ESX17, ESX20, ESX22, ESX25 Forklift Service Repair Manual – 122 Pages, 380 Pages
Clark ESX12, ESX15, ESX15S, ESX17, ESX20, ESX22, ESX25 Forklift Operators Manual – 104 Pages

Table of content of the Service Repair Manual

Group ………………………………………………………………………………………….Group-Section-Page
FW Foreword…………………………………………………………………………………………………………..FW
SA Cautions and General Precautions…………………………………………………………………………SA
PM Planned Maintenance Procedures………………………………………………………………………..PM
12 Battery Service………………………………………………………………………………………………. 12-1-1
13 Multi-Function Control Handle………………………………………………………………………….. 13-1-1
13 General Electric Service Tips…………………………………………………………………………… 13-2-1
13 Display Gauge……………………………………………………………………………………………….. 13-3-1
13 Wiring and Cables………………………………………………………………………………………….. 13-4-1
13 Switches and Sensors…………………………………………………………………………………….. 13-5-1
16 Motor Specifications and Descriptions………………………………………………………………. 16-1-1
16 Drive Motor……………………………………………………………………………………………………. 16-2-1
16 Pump Motor…………………………………………………………………………………………………… 16-3-1
17 Contactor Service…………………………………………………………………………………………… 17-1-1
19 Control Overview……………………………………………………………………………………………. 19-1-1
19 Control Programming……………………………………………………………………………………… 19-2-1
19 Fault Codes…………………………………………………………………………………………………… 19-3-1
19 Electrical Sequence of Operations……………………………………………………………………. 19-4-1
19 Auxiliary Flow Adjustments………………………………………………………………………………. 19-5-1
19 EM Brake………………………………………………………………………………………………………. 19-6-1
19 Wiring Diagrams…………………………………………………………………………………………….. 19-7-1
19 Factory Settings…………………………………………………………………………………………….. 19-8-1
20 Drive Axle Specifications and Description………………………………………………………….. 20-1-1
20 Drive Axle Removal and Installation………………………………………………………………….. 20-2-1
20 Drive Axle Service (Early)………………………………………………………………………………… 20-3-1
20 Drive Axle Service (Late)…………………………………………………………………………………. 20-4-1
22 Cushion Tires and Wheels………………………………………………………………………………. 22-1-1
22 Pneumatic Tires and Wheels……………………………………………………………………………. 22-2-1
23 Brake System………………………………………………………………………………………………… 23-1-1
23 EM Brake Service…………………………………………………………………………………………… 23-2-1
25 Steering Gear Description……………………………………………………………………………….. 25-1-1
25 Steering Gear Troubleshooting………………………………………………………………………… 25-2-1
25 Steering Gear Removal and Installation…………………………………………………………….. 25-3-1
25 Steering Gear Service…………………………………………………………………………………….. 25-4-1
26 Steering Axle…………………………………………………………………………………………………. 26-1-1
26 Steering Torque Generator Description……………………………………………………………… 26-2-1

This service publication provides information covering normal service, maintenance and repair of the Clark industrial ltrucks noted on the cover. It has been specifically prepared to help owners and service personnel maintain these trucks in efficient and safe operating condition. Regular, correct maintenance and care of industrial trucks is not only important for long and efficient truck life; it is essential for safe operation. The importance of proper maintenance through planned service, inspection and qualified repairs cannot be emphasized too strongly.