Clark EPX16, EPX18, EPX20s Forklift Service Repair Manual

Manual Type: Service Repair Manual, Operators Manual
Clark EPX16, EPX18, EPX20s Forklift Service Repair Manual – 501 Pages, 440 Pages
Clark EPX16, EPX18, EPX20s Forklift Operators Manual – 132 Pages

Table of content of the Service Repair Manual

SA SAFE MAINTENANCE
1. Safety
2. Lifting, Jacking, and Blocking the Truck
3. Towing
PS PERIODIC SERVICE
1. Maintenance Schedules
2. Planned Maintenance Program
3. PM Inspection Form
12 BATTERY
1. Battery Service
13 WIRING, SWITCHES, AND INSTRUMENTS
1. Schematic Electric Circuit Diagrams
2. General Electrical Service Tips
3. Wiring and Cables
4. Switches and Sensors
5. Instrument Panel
16 ELECTRIC MOTORS
1. Motor Specifications And Descriptions
2. Drive Motors Overhaul
3. Pump Motor Overhaul
17 CONTACTORS
1. Contactors
19 MOTOR CONTROLS
1. Description
2. Controller Programming
3. Controller troubleshooting
4. Factory Control Settings
20 DRIVE AXLE
1. Drive Axle Specifications and Description
2. Drive Axle Fluid Check and Change
3. Drive Axle Troubleshooting
4. Drive Axle Removal and Installation
5. Drive Axle Overhaul
22 WHEELS AND TIRES
1. Wheels & Tires Specifications and Description
2. Wheels & Tires Mounting and Maintenance
23 BRAKE SYSTEM
1. Brake Specifications
2. Brake System Fluid Check, Fill, and Bleed
Specifications and Description
3. Brake Pedal and Master Cylinder Removal,
Replacement, and Adjustment
4. Brake Caliper Removal and Replacement
5. Parking Brake Removal, Replacement,
and Adjustment
6. Brake Overhaul
25/26 STEER SYSTEM
1. Steering System Specifications and Description.
2. Steering System Troubleshooting
3. Steering Column and Component Removal and
Replacement
4. Steering System Relief Pressure Check and
Adjustment
5. Steering Gear Overhaul(TMX)
6. Steer Axle Service (TMX)
7. Steer Cylinder Overhaul (TMX)
8. Steering Axle Wheel Bearing Maintenance and
Adjustment (EPX)
9. Steering Axle Removal and Replacement (EPX)
10. Steer Cylinder Removal and Replacement
(EPX)
11. Steering Gear Overhaul(EPX)
12. Steer Cylinder Overhaul (EPX)
29 HYDRAULIC SYSTEM
1. Main Hydraulic System Specifications and
Description
2. Fluids and Filters
3. Hydraulic System Troubleshooting Troubleshooting
4. Hydraulic System Pressure Checks and Adjustments
5. Hydraulic System Removal and Overhaul
30 HYDRAULIC SYSTEM
1. Hydraulic System Schematic
2. Main Hydraulic Control Valve Removal and
Overhaul
32 TILT CYLINDERS
1. Tilt Cylinder Specifications and Description
2. Checks and Adjustments
3. Tilt Cylinder Removal and Installation
4. Tilt Cylinder Overhaul
34 UPRIGHTS
1. Upright Specifications and Description
2. Trouble shooting
3. Upright Inspection
4. Carriage and Upright Roller Clearance Checks
and Shim Adjustment
5. Cylinder Removal, Shimming, Overhaul and
Replacement
6. Upright Chain Inspection, Adjustment and
Replacement
7. Fork and Carriage Removal and Replacement
8. Upright Removal and Replacement
38 COUNTERWEIGHT AND CHASSIS
1. Counterweight Specifications and Description
2. Counterweight Removal and Installation
3. Overhead Guard Removal and Installation
4. Floor Plate, Seat, and Seat Deck Removal and
Installation
40 SPECIFICATIONS
1. Nameplate and Decals
2. General Specifications
3. Hydraulic Fitting Tightening Procedure

This service publication provides information covering normal service, maintenance and repair of the Clark industrial ltrucks noted on the cover. It has been specifically prepared to help owners and service personnel maintain these trucks in efficient and safe operating condition. Regular, correct maintenance and care of industrial trucks is not only important for long and efficient truck life; it is essential for safe operation. The importance of proper maintenance through planned service, inspection and qualified repairs cannot be emphasized too strongly.