Clark DPX30, DPX35, DPX40, DPX40S, DPX50, DPX55 Forklift Service Repair Manual

Manual Type: Service Repair Manual, Operators Manual
Clark DPX30, DPX35, DPX40, DPX40S, DPX50, DPX55 Forklift Service Repair Manual – 602 Pages
Clark DPX30, DPX35, DPX40, DPX40S, DPX50, DPX55 Forklift Operators Manual – 118 Pages

Table of content of the Service Repair Manual

INTRODUCTION
Safety
Planned Maintenance
ENGINES
Engine Removal
Diesel Workshop Manual
Gas/LPG Workshop Manual
COOLING SYSTEM
Troubleshooting
Cooling System Testing and Maintenance
Fan Belt Replacement
Radiator Removal
FUEL SYSTEM
Fuel Pump Pressure .Test
The IMPCO Fuel System
Carburetor Overhaul
Velocity Governor Overhaul
Removal of IMPCO Vaporizing System
TRANSMISSION
Transmission Checks
Draining and Refill
Transmission Removal
Transmission Overhaul
ELECTRICAL SYSTEM
Wiring Color Code
Wiring Diagrams
Electrical Checks
DRIVE AXLE
Axle End Lubrication
Axle End Removal
Axle Ends Overhaul
Differential Overhaul
WHEELS AND TIRES
Lifting, Jacking, and Blocking
Wheels and Tires Mounting
BRAKING/INCHING SYSTEM
System Description/Troubleshooting
Brake and Inching System Bleeding
Brake and Inching Pedals Adjustment
Master Cylinder Overhaul
Power Booster Overhaul
Brake Caliper Overhaul
Parking Brake
STEERING COLUMN AND GEAR
Troubleshooting
Steering Column and Gear Removal
Char-Lynn Steering Control Unit (Steering gear)
STEER AXLE
Steer Axle Removal
Steer Axle Overhaul
Steering System Adjustment
Steer Cylinder Removal
Steer Axle Wheel Bearings
Steer Cylinder Overhaul
HYDRAULIC SUMP, FILTERS, AND PUMP
Hydraulic Sump and Filters
Hydraulic Pump Troubleshooting & Overhaul (Vane Type)
HYDRAULIC VALVE/LIFT CIRCUIT
Hydraulic System Pressure Check
Hydraulic Valve Overhaul
Hydraulic Valves
Hydraulic Schematic
TILT CYLINDERS
Tilt Cylinder Removal
Tilt Cylinder Overhaul
Tilt Lock Valve
UPRIGHTS
Troubleshooting and Visual Inspection
Operational Checks
Carriage Check and Adjsutment
Upright Check and Adjustment
Cylinder Repair
Lift Chain Maintenance
Upright Removal and Replacement
COUNTERWEIGHTS
Counterweight Removal and Installation
SPECIFICATIONS
Namplates/Decals
General Specifications
PM Inspection and Drivers Daily Inspection Forms
Recommended Lubricants & Lubricant Specifications
Lubrication Intervals

This service publication provides information covering normal service, maintenance and repair of the Clark industrial ltrucks noted on the cover. It has been specifically prepared to help owners and service personnel maintain these trucks in efficient and safe operating condition. Regular, correct maintenance and care of industrial trucks is not only important for long and efficient truck life; it is essential for safe operation. The importance of proper maintenance through planned service, inspection and qualified repairs cannot be emphasized too strongly.