CAT EP16KT, EP18KT, EP20KT Forklift Lift Truck Repair Manual

CAT EP16KT, EP18KT, EP20KT Forklift Service Manual: 293 Pages

Controller Manual: 254 Pages

Publication 99719-6A100

English

Caterpillar CAT EP16KT, EP18KT, EP20KT Lift Truck Manual

Lift Truck Forklift Model: EP16KT, EP18KT, EP20KT

Publication 99719-6A100

English

Format: PDF

CAT EP16KT, EP18KT, EP20KT Forklift Service Manual: 293 Pages

Controller Manual: 254 Pages

Forklift Manual Table of Content:

General Information

Vehicle Electrical Components

Power Train

Transfer Units

Rear Axle

Brake System

Steering System

Hydraulic System

Masts and Forks

Service Data

Options

Brake System

Inspection after Disassembly

1. Cylinder body

(1) Check the inner surface of the cylinder for rust, corrosion and scuffing.

(2) Check the inlet port and relief port for clogging.

And check the joint bolts and boot for damage.

2. Piston

Check the piston for damage, and replace if damaged.

If the clearance between the piston and cylinder exceeds the limit, replace both cylinder and piston.

3. Return spring

Replace the return spring once a year.

4. Primary cup, Secondary cup and Valve Inspect rubber parts for damage and swelling. Replace the primary cup, secondary cup and valve once a year.

Reassembly

Follow the disassembly sequence in reverse. Also follow the instructions below.

(1) Clean metal parts with a volatile cleaning solution, and thoroughly dry using compressed air.

(2) Apply a thin coat of brake rubber grease (Metal Rubber #20) or brake fluid on the inner surface of the cylinder and the piston cup.