CAT DP100, DP115, DP135, DP150 Forklift Lift Truck Repair Manual

Lift Truck Forklift Model: DP100, DP115, DP135, DP150
English
Service Manual: 395 Pages
6D16 Diesel Engine Manual: 270 Pages
Caterpillar CAT DP100, DP115, DP135, DP150 Lift Truck Manual
CAT DP100, DP115, DP135, DP150 Forklift Service Manual: 395 Pages

Forklift Manual Table of Content:

General Information
Cooling System
Electrical System
Power Train
Powershift Transmisions
Front Axle
Rear Axle
Brake System
Steering System
Hydraulic System
Masts and Forks
Fork Positioner
Hydraulic Side Shifter
Service Data
GEAR PUMP
Precautions for disassembly and assembly (1) Do not attempt to loosen or force out any part of the pump with a hammer or similar tooling.
(2) Before reassembling the pump, visually check all parts to be sure they are clean, and apply hydraulic oil to the inside surfaces of the body.
(3) Apply a thin coat of grease to the oil seal.
(4) When installing the drive and driven gears, be sure to engage their teeth in such a way as to re-create the original engagement.
(5) Tighten the cover bolts to the specified torque.
Tightening Torque for Cover Bolts: 11.1 to 12.5 kgf.m (80-90 lbf-ft) {109 to 123 N.m}
(6) The fit of the pump gears in the reassembled pump may be deemed satisfactory if the pump shaft rotates smoothly and freely when turned by hand with a 10 mm (0.4 in.) adjustable wrench.
(7) If the cover, drive gear and/or driven gear has to be replaced, replace the pump assembly