CAT DP100, DP115, DP135, DP150 Forklift Repair Service Manual

Table of Contents

CAT DP100, DP115, DP135, DP150 Manual

Main sections and selected subjects identified in the source documentation:

• Lift Truck Forklift Model: DP100, DP115, DP135, DP150
• English
• Caterpillar CAT DP100, DP115, DP135, DP150 Lift Truck Manual
• Forklift Manual Table of Content
• General Information
• Cooling System
• Electrical System
• Power Train
• Powershift Transmisions
• Front Axle
• Rear Axle
• Brake System
• Steering System
• Hydraulic System
• Masts and Forks
• Fork Positioner
• Hydraulic Side Shifter
• Service Data
• GEAR PUMP
• Precautions for disassembly and assembly (1) Do not attempt to loosen or force out any part of the pump with a hammer or similar tooling.
• (2) Before reassembling the pump, visually check all parts to be sure they are clean, and apply hydraulic oil to the inside surfaces of the body.
• (3) Apply a thin coat of grease to the oil seal.
• (4) When installing the drive and driven gears, be sure to engage their teeth in such a way as to re-create the original engagement.
• (5) Tighten the cover bolts to the specified torque.
• Tightening Torque for Cover Bolts: 11.1 to 12.5 kgf.m (80-90 lbf-ft) {109 to 123 N.m}
• (7) If the cover, drive gear and/or driven gear has to be replaced, replace the pump assembly