BT P20 Pallet Truck Repair Manual

Publication 178826-040
English 2002
BT P20 Pallet Truck Manual
Pallet Truck Model: P20

Pallet Truck Manual Table of Content:

Technical data
Introduction Maintenance
Preventive maintenance
Oil and grease specification
Tools
Electric drive motor
Drive unit/gear
Electro magnetic brake
Steering system
Electrical systems
Hydraulic/pneumatic system
PowerTrak cylinder
Control/computer equipment
Only personnel that have been trained in the service and repair of this type of truck are authorised to carry out service and repair work.
Do not carry out any maintenance work on the truck unless you have the correct training and knowledge to do so
Dismantling/assembling of motor from truck
Switch off the truck and pull out the battery plug.
Remove the covers for the motor compartment.
Release the cables for the motor and tiller arm.
Unscrew the four nuts for the attachment of the motor to the drive gear.
Loosen the cables for the key switch and emergency switch. Pull out all the cables from the cover’s cable duct.
Loosen the cover over the motor compartment and the tiller arm’s mounting from the motor. Remove the cover over the motor compartment together with the tiller arm.
Carefully lift the motor straight up, without damaging the sealing surfaces to the drive gear and place the motor on a clean surface.
Protect the drive gear from impurities by covering over its opening in an appropriate manner, e.g. with a piece of plastic.
The requisite service and repair of the motor can now be carried out.