BT OM, OMW, OMC, OMCW Pallet Truck Repair Manual

Publication 153875-040
English 2005
BT OM, OMW, OMC, OMCW Pallet Truck Manual
Pallet Truck Model: OM, OMW, OMC, OMCW
Note: This is applicable for the OME100M, OME100, OME100MW, OME100W as well.

Pallet Truck Manual Table of Content:

Introduction
Technical data
Maintenance
Oil and Grease
Drive unit
Tranmission
Brake
Electrical System
Hydraulic
Valve
Lift Cylinder
Getting the truck in order
Cut away the band (a, pic. 1) holding the forks onto the pallet.
Take out the forks.
Remove the battery hatches.
Remove the carton of accessories and the can of oil.
Cut away the two bands holding the truck to the pallet (b, pic. 1) at the mast. Leave in place the two bands by the battery compartment.
Remove the boards between the cabin and the mast, one from each side of the cabin (c, pic. 1).
Remove the supports from under the mast’s cross and top joists and at the mast’s shaft pins (d, pic. 1).
Remove the pallets stacked under the mast.
Affix a hawser to the upper section of the frame. See pic. 2.
Affix two hawsers behind the support arm wheels.
Cut away the two bands holding the truck to the pallets at the battery compartment (e, pic. 1).
Lift the truck using a truck and an overhead crane.
Remove the double bands and boards from the cabin.
(f, pic. 1).
Fill the hydraulic system with the accompanying hydraulic fluid.
Fit the rollers for the battery compartment conveyor.
Connect the battery
Lift the fork yoke at the top and fit the forks.
Execute preventative maintenance as per instructions for the 250-hour service interval. See section P2.
Try, if possible, to re-use the pallets and other packing as much as possible.