Ag-Chem TG9300B TerraGator Flotation Chassis Operators Manual

Manual Included:

Operators Manual:

(English) – 280 Pages

(French) – 300 Pages

(Spanish) – 298 Pages

Specifications:

Brand: Ag-Chem

Model: TG9300B

Type: TerraGator Flotation Chassis

Manuals: Operators Manual

Publication Numbers: 568102D1EN, 568102D1ES, 568102D1FR

Language: English

Format: PDF

Table of Contents:

1. Safety

1.1 A word to the operator

1.1.1 Important safety information

1.1.2 Safety alert symbol

1.1.3 Safety messages

1.1.4 Informational messages

1.1.5 General hazard information

1.2 Prepare for operation

1.2.1 Mounting and dismounting the machine

1.2.2 Before starting the engine

1.2.3 Engine starting

1.2.4 Before operating the machine

1.2.5 Operating the machine

1.2.6 Operator station

1.2.7 Parking the machine

1.2.8 Exit the cab in an emergency

1.2.9 Safety lamps and marking devices use

1.2.10 Roading on public roads

1.2.11 Operating on a slope

1.2.12 Electrical storm injury prevention

1.3 Maintenance and service

1.3.1 Maintenance safety

1.3.2 Wear protective clothing

1.3.3 Fire prevention and first aid

1.3.4 Proper disposal of waste

1.3.5 Shield and guards

1.3.6 Support the machine correctly

1.3.7 Asbestos information

1.3.8 Pressurized air

1.3.9 Cut and crushing prevention

1.3.10 Boom safety

1.3.11 Fuel safety

1.3.12 Hydraulic safety

1.3.13 High pressure leaks

1.3.14 Chemical safety

1.3.15 Engine safety

1.3.16 Battery safety

1.3.17 Tire safety

1.3.18 Avoid eye contact with radar

1.3.19 Exhaust fumes

1.3.20 Electrical power lines overhead

1.3.21 Towing

1.3.22 Modifications

1.3.23 Mobile radio installation

1.3.24 Safety signs

1.3.25 Safety and informational signs

1.4 Safety signs

1.4.1 Overhead electrical power lines

1.4.2 Starter bypass

1.5 Cab safety signs

1.5.1 Operator’s manual

1.5.2 Park brake

1.5.3 Bystander alert

1.5.4 Crushing hazard

1.5.5 Fall off hazard

1.5.6 Seatbelt

1.5.7 No passengers

1.6 Chassis safety signs

1.6.1 Hot pressurized coolant

1.6.2 Rotating blades

1.6.2.1 Bystander alert

1.6.3 High pressurized fluid

1.6.4 Ether

1.6.5 Belt entanglement

1.6.6 Electrocution hazard

1.6.7 Radar

1.6.8 Crushing hazard

1.7 Informational signs

1.7.1 Informational – Tiedown

1.7.2 Ultra low sulfur diesel fuel

1.7.3 Informational – Cab filter #1

1.7.4 Informational – Hand wash

1.7.5 Informational – Battery terminals

1.7.6 Informational – Cab filter #3

1.7.7 Informational – Cab filter #2 and washer bottle

1.7.8 Informational – Manufacturer plate

1.7.9 Informational – Alternate exit

1.7.10 Informational – Outlet voltage and maximum amperage

1.7.11 Informational – Hydraulic oil level

1.8 Informational electrical signs

1.8.1 Informational – Power distribution module

1.8.2 Informational – Upper electrical panel

1.8.3 Informational – Lower electrical panel

1.8.4 Informational – Chassis electrical panel

2. Introduction

2.1 Information

2.1.1 Intended use

2.1.2 Proper disposal of waste

2.1.3 Emissions reduction – selective catalyst reduction – SCR – technology

2.1.4 DEF Storage and Shelf Life

2.2 Machine identification

2.2.1 Product identification information

2.2.2 Machine serial number information

2.2.3 Engine serial number plate

2.2.4 Transmission serial number plate

2.3 Break-in period

2.3.1 General break-in information

2.3.2 Break-in maintenance schedule

2.3.3 Operate the engine-first 200 hours

2.3.4 Initial interval for inline fuel strainer

2.3.5 Break-in the transmission

2.3.6 Break-in the rear axle

2.3.7 Do a check of the rear axle mounting bolts

2.3.8 Do a check of the wheel mounting hardware

2.3.9 Hydraulic filter

2.3.10 Initial pressure washer pump

2.3.11 Initial engine valve adjustment

2.4 Machine transport

2.4.1 Operate the machine in limp-home mode

2.4.2 Transport the machine on a truck or trailer

2.4.3 Tow information

2.4.3.1 Prepare for towing – engine operating

2.4.3.2 Prepare for towing – engine not operating

2.4.3.3 Towing procedure

2.5 Parking brake information

2.5.1 Release the manual parking brake

2.5.2 Release the parking brake using air

2.5.3 Release the parking brake by manually releasing the spring

2.6 Major components

2.6.1 Component location (front/rear view)

2.6.2 Component location (side view)

2.6.3 Component location (top view)

2.7 Emissions warranty

3. Operation

3.1 Cab temperature control

3.1.1 Automatic temperature control

3.1.2 Heater operation

3.1.3 Defroster operation

3.1.4 Air conditioner operation

3.1.5 Automatic fan speed control

3.1.6 Manual fan speed control (HI/LO)

3.1.7 Air conditioning compressor clutch control

3.1.8 Heater water valve

3.1.9 Cab air temperature sensor

3.1.10 Evaporator probe

3.1.11 Temperature control troubleshooting

3.2 Controls and Instruments

3.2.1 Inside cab components

3.2.2 Light switches for machine lights

3.2.3 Seatbelt operation

3.2.4 Basic operator seat

3.2.5 Deluxe operator seat

3.2.6 Deluxe vented operator seat

3.2.7 Instructor seat

3.2.8 Armrest controls

3.2.9 Joystick controls

3.2.10 Instrument cluster

3.2.11 Steering wheel controls

3.2.11.1 Power shuttle and shuttle lock

3.2.11.2 Shuttle shifting

3.2.12 Foot pedals

3.2.13 Telemetry (if equipped)

3.2.14 Monitor/Camera (if equipped)

3.2.15 Battery disconnect switch

3.2.16 DOT matrix display screens

3.2.17 DOT matrix display screen operation

3.2.18 Changing speed readout units

3.2.19 Reset the maintenance indicator lamp and the service hourmeter

3.3 Tag axle operation

3.3.1 Tag axle

3.3.2 Operate the tag axle

3.4 Prepare to start the engine

3.4.1 Do a check of the engine before starting

3.4.2 Engine power limitations

3.4.3 Low DEF level

3.4.4 SCR system malfunction

3.4.5 Start the engine

3.4.6 Cold temperature starting

3.4.7 Stalled engine – restart

3.4.8 Stop the engine and afterrun

3.4.9 Engine throttle control switches

3.4.9.1 Remote throttle preset

3.4.9.2 Location of the remote throttle control

3.4.9.3 Remote throttle controls

3.5 Operate on public roads

3.5.1 Machine operation on a public road

3.6 Transmission function

3.6.1 Transmission – general

3.6.2 High and low speed range

3.6.3 Set the preset start up speeds

3.6.4 Engine underspeed supervisor

3.6.5 Joystick mode

3.6.6 Foot pedal throttle mode

3.6.7 Machine management system

3.7 Calibration

3.7.1 Machine calibration

3.7.2 Inputting at level 1 – Cal 2

3.7.3 Calibrate the joystick handle

3.7.4 Calibrate the clutch

3.7.5 Calibrate the foot pedal throttle

3.7.6 Clear the DCC3 dash cluster error code

3.7.7 Clear the Auto4 transmission controller error code

3.7.8 Inputting at level 1 – Cal 1

3.7.9 Calibrate the hare and tortoise range

3.7.10 Calibrate the transmission

3.7.11 Calibrate the coupler function

3.7.12 Calibrate the radar

3.7.13 Calibrate the speed

3.8 Cold weather considerations

3.8.1 Minimize the effect of cold weather

3.8.2 Using grade No. 1-D fuel

3.8.3 Fuel filters

3.8.4 Coolant heater

3.8.5 Seasonal viscosity oil and proper coolant concentration

3.8.6 Winterfronts

3.8.7 Idling the engine

3.8.8 Engine coolant specifications

3.8.9 Cooling system water quality

3.8.10 Antifreeze

3.8.11 Grease

3.8.12 Diesel fuel

3.8.13 Lubricity of diesel fuels

3.8.14 Diesel fuel storage

3.9 Storage

3.9.1 Prepare for long term storage

3.9.2 Remove the machine from long term storage

4. Maintenance

4.1 Maintenance intervals

4.1.1 Maintenance introduction

4.1.2 Maintenance symbols

4.1.3 Lubricant filling reminders

4.1.4 Maintenance schedule

4.1.4.1 Maintenance chart

4.1.4.2 Daily maintenance schedule

4.1.4.3 Maintenance schedule 10 to 1000 hours

4.1.4.4 Maintenance Schedule 2000 to 4000 hours

4.1.5 Lubricants and fluids

4.2 Air dryer and compressed air system

4.2.1 Air reservoir and air dryer

4.2.2 Replace the air dryer filter

4.3 Air conditioner system

4.3.1 Air conditioner

4.3.2 Condenser

4.4 Engine

4.4.1 Do a check of the engine oil

4.4.2 Change the oil and oil filter

4.4.3 Engine belts and tensioner

4.4.3.1 Replace the serpentine belt

4.4.3.2 Replace the water pump belt

4.4.4 Fuel system

4.4.5 Fuel tank

4.4.6 Replace the fuel filters

4.4.7 Prime the fuel system

4.4.8 Engine coolant

4.5 Air cleaner maintenance

4.5.1 Engine air cleaner indicator

4.5.2 Replace the air filter element

4.5.3 Service the primary air filter

4.5.4 Secondary air filter element

4.6 Hydraulic system

4.6.1 Replace the hydraulic system fluid and filter

4.7 Continuously variable transmission

4.7.1 Transmission operating temperatures

4.7.2 Do a check of the transmission oil

4.7.3 Change the transmission oil

4.8 Driveline lubrication and U-joint inspection

4.8.1 Lubricate the engine to the transmission driveline

4.8.2 Lubricate the transmission to rear axle driveline

4.9 Intercoolers

4.9.1 Clean the heat exchangers

4.10 Wheel and axle bearings

4.10.1 Lubricate the front wheel bearing

4.10.2 Tag axle bearing bolts and lubricating the tag axle fittings – if equipped

4.11 Steering

4.11.1 Steering cylinder

4.12 Rear axle

4.12.1 Clean the breather for the rear axle

4.12.2 Break-in the rear axle

4.12.3 Change the rear axle differential oil

4.12.4 Do a check of the rear axle oil

4.12.5 Change the rear axle planetary oil

4.13 Brake Maintenance

4.13.1 Lubricate the brake slack adjuster

4.13.2 Brake air lines

4.13.3 Parking brake

4.13.4 Service brake system operation check

4.13.5 Adjust the manual slack adjusters

4.13.5.1 Brake adjustment procedure

4.14 Wheels

4.14.1 Remove the front wheel

4.14.2 Install the front wheel

4.14.3 Remove the rear wheel

4.14.4 Install the rear wheel

4.14.5 Tighten the wheel mounting hardware

4.15 Tires

4.15.1 Inflate the tire

4.15.2 Replace the tire

4.15.3 Tire chart

4.16 Cabin filters and windscreen wipers

4.16.1 Cab air filters and the windscreen washer reservoir

4.16.2 Cab air filters

4.16.2.1 Remove the primary fresh air filter

4.16.2.2 Install the primary fresh air filter

4.16.2.3 Remove the secondary fresh air filter

4.16.2.4 Install the secondary fresh air filter

4.16.2.5 Remove the recirculation air filter

4.16.2.6 Install the recirculation air filter

4.16.3 Maintain the cab air filter

4.16.3.1 Maintain the primary fresh air filter.

4.16.3.2 Maintain the secondary fresh air filter

4.16.3.3 Maintain the recirculation air filter

4.16.3.4 Clean the cab filter element

4.16.4 Windscreen wiper blade

4.16.5 Fill the windscreen washer reservoir

4.17 Cab mounts

4.17.1 Do a check of the cab mounting bolts, rubber mounts, and air ride suspension

4.18 Electrical system

4.18.1 Batteries

4.18.1.1 Battery box components

4.18.1.2 Battery disconnect switch lever

4.18.1.3 Remove the battery terminal connection

4.18.2 Jump starting the battery

4.18.3 Locating the fuse panel

4.18.4 Fuse location

4.19 Cab seat preventative maintenance

4.19.1 Lubricate seat adjusters

4.19.2 Armrest mechanism

4.20 Paint and decals

4.20.1 Paint and decals

4.20.2 Safety treads

4.21 Hand rinse tank and pressure washer

4.21.1 Remove the hand rinse tank

4.21.2 Install the hand rinse tank

4.21.3 Pressure washer

4.21.3.1 Pressure washer input water supply

4.21.3.2 Before starting the pressure washer

4.21.3.3 Prime the pressure washer pump

4.21.3.4 General care of the pressure washer pump

4.21.3.5 Pressure washer pump storage in freezing conditions

4.21.3.6 Operate the pressure washer

4.21.3.7 Change the pressure washer pump motor oil

4.21.3.8 Change the pressure washer strainer

4.21.3.9 Winterize the pressure washer system

4.21.3.10 System installation

4.21.3.11 During system changeovers

5. Troubleshooting

5.1 Engine

5.2 Transmission

5.3 Electrical system

5.4 Hydraulic system

5.5 Parking brake troubleshooting

5.6 Operation

5.7 Cab

5.8 Fault codes

5.8.1 Engine control system error and fault codes

5.8.2 Transmission error and fault codes

5.8.3 DCC3 error and fault codes

5.8.4 Chassis error and fault codes

6. Specifications

6.1 Machine specifications

6.2 Machine dimensions