Ag-Chem TG9300 TerraGator Flotation Chassis Operators Manual (English) (CXXX1001 and later)

Manuals: Operators Manual
Serial: CXXX1001 and later
SAFETY
Follow Safety Instructions
Prepare for Emergencies
Safety Alert Symbol
Informational Messages
Safety Signs
Important Safety Information
Follow A Safety Program
Operator Qualifications
Understanding Proper Use Of Chemicals
Fire Prevention
Emergency Exit from Cab
Operating Machine Safely
Prevent Machine Runaway
Use Proper Lighting and Marking
Operating on Slopes
Traveling on Public Roads
Stopping and Parking
Burn Prevention
Coolant
Batteries
High-Pressure Fluids
System Boom operation
Avoid Eye Contact with Radar
Exhaust Fumes
Overhead Electrical Power Lines
Stay Clear of Rotating Drive Lines and Moving Parts
Towing
Modifications
Maintenance and Service
Practice Correct Maintenance
Work in a Clean Area
Use Proper Tools
Wear Protective Clothing
Support Machine Properly
Proper Lifting Equipment
Remove Paint Before Welding or Heating
Tires and Wheels
Chemical Safety
Waste Disposal
Mobile Radios
SAFETY AND SERVICE Sign LOCATIONS – North America
SAFETY SIGNS
Safety Sign Locations – Cab – NORTH aMERICA
SAFETY AND SERVICE Sign LOCATIONS – International
SAFETY SIGNS
Safety Sign Locations – Cab – International
GENERAL INFORMATION
Identification
Machine Serial Number
Serial Number Identification Plate
Engine Serial Number and Information Plates
Engine Serial Number
Engine Serial Number Plate
Engine Information Plate
Serial Number Definition
Intended Use
BREAK-IN PERIOD
First 200 Hours of Engine Operation
Transmission
Rear Axle
Wheel Bolts
Maintenance Schedule
Hydraulic Filter
Towing
Transporting
Parking Brake Information
Manual Release of Parking Brake
Releasing Spring Parking Brake Chamber
Release Parking Brake Manually
Component Locations
Proper Disposal of Waste
Emissions Warranty
OPERATION
Automatic Temperature Control
Heating, Ventilation and Air Conditioning Controls
General HVAC Operation:
HEATER OPERATION
DEFROSTING OR DEFOGGING OPERATION
AIR CONDITIONER (A/C) OPERATION
VENTILATION
A/C System Function:
Automatic Fan Speed Control (AUTO):
Manual Mode Fan Speed Control (Up/Down):
A/C Compressor Clutch Control:
Heater Water Valve:
Cab Air Temperature Sensor:
Evaporator Probe:
Temperature Control Troubleshooting
Fault Codes
Advanced Diagnostics:
No Display
No Fan
No Heat
No Cooling
The system is putting out cool air when heat is needed.
The system is putting out hot air when cooling is needed.
Light Switches for Machine Lights
Controls And Instruments
Inside Cab Components
Map/Dome Light
Radio
Sun Visor
Power Outlet Station
Storage Compartments
Standard Operator Seat prior to serial number Exxx1001
Deluxe Operator Seat prior to serial number Exxx1001
Basic Operator Seat effective serial number Exxx1001
Deluxe Operator Seat effective serial number Exxx1001
Deluxe Vented Operator Seat effective serial number Exxx1001
Instructor Seat
Instrument Cluster
Steering Wheel Controls
Armrest Controls
Transmission Control Lever
Engine Throttle Control
Tag Axle Controls
Ignition Switch And Hydraulic Lock Switch – Prior to serial number Dxxx1001
Ignition Switch and Hydraulic Lock Switch – starting with serial number Dxxx1001 and later
Foot Pedals
Telemetry (If Equipped)
Monitor/Camera (If Equipped)
Alarm (For Future Use)
Slingshot Ready (if equipped)
Battery Disconnect Switch
Before Starting Engine
Starting Engine
Cold Temperature Starting
Restarting a Stalled Engine
Stopping Engine
Engine Throttle Control Switches
Remote Throttle Control Location
Remote Throttle Operation
Traveling on Public Roads
Transmission Function Description
Inching
Auto-modulation
Shuttle Shifts
Speed Matching
Display Sections
Manual Shift Mode
Roading Auto shift
Headland Auto Shift
High/Low Gear Setting
Downshift Inhibit for Engine Overspeed Protection
Calibration
Error Codes
Cat Transmission Error Codes
general information
Minimizing Effect of Cold Weather
Use Grade No. 1-D Fuel
Fuel Filters
Coolant Heaters
Seasonal Viscosity Oil and Proper Coolant Concentration
Winter Fronts
Idling Engine
Engine Coolant Specifications
Water Quality
Ethylene Glycol Concentrate (Antifreeze)
Grease
Diesel Fuel
Sulfur Content of Diesel Fuel
Lubricity of Diesel Fuels
Diesel Fuel Storage
Long Term Storage Preparation
Long Term Storage Removal
LUBRICATION AND MAINTENANCE
Maintenance Schedule
Maintenance Introduction
Lubricants and Fluids
Lubricant Filling Reminders
Maintenance Symbols
Air Dryer and Compressed Air System
Air Reservoir and Air Dryer
Air Dryer
Air Conditioner
Engine
Engine Oil and Filters
Engine Belts and Tensioner
Fuel System
Fuel Tank
Fuel Filters
Secondary Fuel Filter
Fuel System Priming
Engine Coolant
Air Cleaner Maintenance
Engine Air Cleaner Indicator
Engine Air Cleaner
Primary Air Filter Element
Secondary Filter Element
Hydraulic System
Replacing Hydraulic System Fluid and Filter
Powershift Transmission
Operating Temperatures and Fluid Change Intervals
Conditions causing high operating temperatures:
Procedure for Checking Transmission Oil
Before Operating Transmission with Cold Oil
After Operating Transmission (With Hot Oil)
Transmission Oil – Change
Drain Transmission Oil
Transmission Screen – Clean
Fill Transmission with Oil
Replacing Transmission System Breather
Driveline lubrication and U-Joint inspection
Driveline – Engine to Transmission
Driveline – Transmission to Rear Axle
Heat Exchangers
Front Wheel Bearings
Steering Cylinder
Tag Axle Bearing Bolts and Tag Axle Fittings lubrication (if equipped)
Axle Differential
Replacing Differential Oil
Rear Axle
Planetary
Brake Maintenance
Brake Lubrication – Slack Adjuster
Brake Air Lines
Parking Brake
Service Brake System Operation Check
Wheels
Removing Wheels
Wheel Installation
Wheel Nut Tightening Sequence
Tires
Tire Inflation
Tire Replacement
Tire Charts
Cab Air Filters and windshield washer fluid
Cab Air Filters
Primary Fresh Air Filter
Removal
Installation
Secondary Fresh Air Filter
Removal
Installation
Recirculation Air Filter
Removal
Installation
Filter Maintenance
Cleaning Cab Air Filter Element
Primary Fresh Air Filter Maintenance
Secondary (Vapor Particulate) Fresh Air Filter Maintenance
Recirculation Filter Maintenance
Windshield Wiper Blade
Windshield Washer Reservoir
CAB Mounting Bolts
Batteries
Battery Disconnect Switch Lever
Battery Terminal Connection
Jump Starting
Electrical System
Fuse Panel
Exterior Storage Compartments
Cab Seat Preventative Maintenance
Lubricate Adjusters Twice a Year
Armrest Mechanism
Paint and Decals
Safety Treads
Storage of Vehicle
Before Operating after Long Storage
Hand Rinse Tank Removal
Pressure Washer
Input Water Supply
Before Starting Up
Priming Pump
During Running
General Care of Pump
Care of Pump in Freezing Conditions
Pressure Washer Operation
Pressure Washer Pump Motor Oil
Pressure Washer Strainer
Winterizing High Pressure Washer System
System Installation
During System Changeovers
TROUBLESHOOTING
Engine (cont’d)
Transmission (cont’d)
Electrical (cont’d)
Hydraulic System
Brakes
Operation
Cab (cont’d)
SPECIFICATIONS
Dimensions
VEHICLE SPEEDS
DELIVERY CHECKLIST