Ag-Chem TG8400 Chassis Operators Manual (English) (CXXX1001 and later)

Manuals: Operators Manual
Serial: CXXX1001 and later
SAFETY
Follow Safety Instructions
Prepare for Emergencies
Safety Alert Symbol
Informational Messages
Safety Signs
Important Safety Information
Follow A Safety Program
Operator Qualifications
Understanding Proper Use Of Chemicals
Fire Prevention
Emergency Exit from Cab
Operating Machine Safely
Prevent Machine Runaway
Use Proper Lighting and Marking
Operating on Slopes
Traveling on Public Roads
Stopping and Parking
Burn Prevention
Coolant
Batteries
High-Pressure Fluids
System Boom operation
Avoid Eye Contact with Radar
Exhaust Fumes
Overhead Electrical Power Lines
Stay Clear of Rotating Drive Lines and Moving Parts
Towing
Modifications
Maintenance and Service
Practice Correct Maintenance
Work in a Clean Area
Use Proper Tools
Wear Protective Clothing
Support Machine Properly
Proper Lifting Equipment
Remove Paint Before Welding or Heating
Tires and Wheels
Chemical Safety
Waste Disposal
Mobile Radios
Safety And Service Sign Locations – North America
Safety And Service Signs – North America
Safety and Service Sign Locations – Cab – North America
Safety And Service Sign Locations – International
Safety And Service Signs – International
Safety and Service Sign Locations – Cab – International
General Information
Operator Manual
Machine Identification
Product Identification Information
Plate Locations
Serial Number Definition
Intended Use
COMPONENT LOCATIONS
Break-In Period
Transmission
Rear Axle
Wheel Bolts
In-Line Fuel Strainer
Hydraulic Oil Filter
Pressure Washer (optional)
Maintenance Schedule
Chassis / Cab Modification
Transmission Limp Home Mode
Towing Procedure
Towing Procedure Engine Running
Towing Procedure Engine Not Running
Manual Release Spring Parking Brake Chamber
Transporting
Emissions reduction – Selective Catalyst Reduction (SCR) Technology
DEF Storage and Shelf Life
Fuel Requirements
Proper Disposal of Waste
Emissions Warranty
OPERATION
Exhaust system component temperature
Controls And Instruments
Automatic Temperature Control
General HVAC Operation:
HEATER OPERATION
DEFROSTING OR DEFOGGING OPERATION
AIR CONDITIONER (A/C) OPERATION
VENTILATION
A/C System Function:
Automatic Fan Speed Control (AUTO):
Manual Mode Fan Speed Control (Low/High):
A/C Compressor Clutch Control:
Heater Water Valve:
Cab Air Temperature Sensor:
Evaporator Probe:
Temperature Control Troubleshooting
Fault Codes
Advanced Diagnostics:
No Display
No Fan
No Heat
No Cooling
The system is putting out cool air when heat is needed.
The system is putting out hot air when cooling is needed.
Light Switches for Machine Lights
Inside Cab Components
Basic Operator Seat
Deluxe Operator Seat
Seat Belts
Instructor Seat
Component Locations
Steering Wheel Controls
Control Switch – Windshield Wiper
DOT Matrix Access Control Pad
Power Shuttle and Park Lock
Shuttle Shifting
Ignition Switch
Instrument Panel
Parking Brake
Foot Pedals
Foot Throttle
Application Rate Controller Options
AccuBoom (if equipped)
SmarTrax (if equipped)
GPS / Light Bar (if equipped)
Slingshot Ready (if equipped)
Armrest Controls
Joystick
Engine Speed
Start Guide to Operating Machine
To Start Engine
Driving Machine
Coolant Heaters
Traveling on Public Roads
Engine Power Limitations
Low DEF Level
SCR System Malfunction
Cold Temperature Starting
Engine Cold Start – Frozen DEF
Restarting a Stalled Engine
Stopping Engine and Afterrun
Dot Matrix Display Screens
DOT Matrix Screen Functions
Sensitivity Settings
Engine RPM Settings
Fuel Usage Screen
Acre Counter Screen (not shown)
Engine Underspeed Supervisor
TerraGator Management System (TMS) Trigger
Suggested Minimum Engine RPM for TMS Trigger Floor Setting
SV1/SV2 Linking
Remote Throttle Preset
Remote Throttle Control Location
Remote Throttle Controls
Remote Throttle Operation
Telemetry (If Equipped)
Monitor/Camera (If Equipped)
Tag Axle (If Equipped)
Alarm (for future use)
Driving Machine
Battery Disconnect Switch
Cold Weather Starting
Transmission – General
High Low Speed Range
Setting Start-Up Speeds
Engine Underspeed Supervisor
Joystick Mode
Foot Throttle/Pedal Mode
TMS (TerraGator Management System)
Changing speed readout units
Reset maintenance light and service time hours
Machine Calibration
Input at Level 1 – Cal 2
Handle Calibration
Clutch Calibration
Throttle Calibration
DCC3 (DC) Error Code Clear
Auto4 (TC) Error Code Clear
Input at Level 1 – Cal 1
Hare / Tortoise Range Calibration
Transmission Calibration
Coupler Function Calibration
Radar Calibration
Speed Calibration
Procedure
Minimizing the Effect of Cold Weather
Starting Fluid
Coolant Heaters
Seasonal Viscosity Oil and Proper Coolant Concentration
Winterfronts
Idling Engine
Engine Coolant Specifications
Water Quality
Grease
Use Grade No. 1-D Fuel
Diesel Fuel
Sulfur Content of Diesel Fuel
Lubricity of Diesel Fuels
Diesel Fuel Storage
Bleed Fuel System
Fuel Tank
Long Term Storage Preparation
Long Term Storage Removal
LUBRICATION AND MAINTENANCE
Maintenance Introduction
Lubricants and Fluids
Maintenance Schedule (component locations shown on following pages)
Lubricant Filling Reminders
Air System
Engine Oil and belts
Engine Oil and Oil Filter
Reset maintenance light and service time hours
Engine Belts and Tensioner
Serpentine Belt Replacement
Water Pump Belt Replacement
AIR CONDITIONING
Air Conditioner
Condenser
Fuel System
Fuel Tank
Fuel/Water Separator, Fuel Filter, Fuel Pre-filter
Change Pre-filter and Fuel Filters
Bleeding Fuel System
Fuel Storage
SCR System
DEF Tank
Heat Exchangers
Charge Air Cooler Hose Clamps
Engine Coolant
Coolant Quality Reminders
Exhaust system component temperature
Engine Air Cleaner Maintenance
Primary Air Filter Element
Safety Filter Element
Hydraulic System
Replacing Hydraulic System Fluid and Filter
Checking Transmission Oil
Changing Transmission Oil, filtration strainer, high pressure filter
Drop box assembly oil
Checking Drop Box Assembly Oil
Changing Drop Box Assembly Oil
Drop Box Assembly Breather
Driveline lubrication and U-Joint inspection
Front Wheel Bearings – oil lubricated
Check Oil Level – Front Wheel Bearings
Change Oil – Front Wheel Bearings
Table B: Wheel End Oil Change Intervals and Specifications
Tag Axle Bearing Bolts and Tag Axle Fittings lubrication (if equipped)
Front Wheel Toe-In
Measurement of Front Wheel Toe-In
Adjustment of Front Wheel Toe-In
Front axle Kingpins
Front Axle Springs
Steering Cylinders
Front Axle Mounting Bolts
Rear AxLe springs
Rear Axle Mounting Bolts
Axle Differential
Replacing Differential Oil
Axle Differential Breather Clean Procedure
Planetary
Brake Maintenance
Brake Lubrication – Slack Adjuster
Brake Air Lines
Parking Brake
Service Brake System Operation Check
Wheel removal and installation
Wheel Removal
Wheel Installation
Wheel Nut Maintenance
Tires
Tire Replacement
Tire Charts
Cab Air Filters and windshield washer fluid
Cab Air Filters
Primary Fresh Air Filter
Removal
Installation
Secondary Fresh Air Filter
Removal
Installation
Recirculation Air Filter
Removal
Installation
Filter Maintenance
Cleaning Cab Air Filter Element
Primary Fresh Air Filter Maintenance
Secondary (Vapor Particulate) Fresh Air Filter Maintenance
Recirculation Filter Maintenance
Windshield Wiper Blade
Windshield Washer Reservoir
Cab Mounting Bolts
Electrical System
Fuse Panel
Relay and harness plug in locations (right rear corner of cab)
Batteries
Battery Box
Jump Starting
Battery Removal and Installation
Battery Removal Procedure
Battery Installation Procedure
Hand Rinse Tank Removal
Pressure Washer
Input Water Supply
Priming the Pump
During Running
Winterizing Pressure Washer System
Pressure Washer Operation
Pressure Washer Pump Motor Oil
Pressure Washer Strainer
Cab Seat Preventative Maintenance
Lubricate Adjusters Twice a Year
Armrest Mechanism
Safety Treads
Decals
Application System Installation
TROUBLESHOOTING
Engine
Transmission
Electrical
Hydraulic System
Brakes
Operation
Cab
Chassis Error/Fault Code Reference
EEM4 Error/Fault Codes
EEM4 Terms, Acronyms, Abbreviations
Engine Error/Fault Codes
Transmission Fault/Error Codes
SPECIFICATIONS
Machine Dimensions
DELIVERY CHECKLIST