Ag-Chem TG7300B, TG8300B TerraGator Flotation Chassis Operators Manual

Manual Included:

Operators Manual:

(English) – 290 Pages

(French) – 310 Pages

(Spanish) – 310 Pages

Specifications:

Brand: Ag-Chem

Model: TG7300B, TG8300B

Type: TerraGator Flotation Chassis

Manuals: Operators Manual

Publication Numbers: 568093D1EN, 568093D1FR, 568093D1ES

Language: English

Format: PDF

Table of Contents:

1. Safety

1.1 A word to the operator

1.1.1 Important safety information

1.1.2 Safety alert symbol

1.1.3 Safety messages

1.1.4 Informational messages

1.1.5 General hazard information

1.2 Prepare for operation

1.2.1 Mounting and dismounting the machine

1.2.2 Before starting the engine

1.2.3 Engine starting

1.2.4 Before operating the machine

1.2.5 Operating the machine

1.2.6 Operator station

1.2.7 Parking the machine

1.2.8 Exit the cab in an emergency

1.2.9 Safety lamps and marking devices use

1.2.10 Roading on public roads

1.2.11 Operating on a slope

1.2.12 Electrical storm injury prevention

1.3 Maintenance and service

1.3.1 Maintenance safety

1.3.2 Wear protective clothing

1.3.3 Fire prevention and first aid

1.3.4 Proper disposal of waste

1.3.5 Shield and guards

1.3.6 Support the machine correctly

1.3.7 Asbestos information

1.3.8 Pressurized air

1.3.9 Cut and crushing prevention

1.3.10 Boom safety

1.3.11 Fuel safety

1.3.12 Hydraulic safety

1.3.13 High pressure leaks

1.3.14 Chemical safety

1.3.15 Engine safety

1.3.16 Battery safety

1.3.17 Tire safety

1.3.18 Avoid eye contact with radar

1.3.19 Exhaust fumes

1.3.20 Electrical power lines overhead

1.3.21 Towing

1.3.22 Modifications

1.3.23 Mobile radio installation

1.3.24 Safety signs

1.4 Safety signs

1.4.1 Overhead electrical power lines

1.4.2 Starter bypass

1.5 Cab safety signs

1.5.1 Operator’s manual

1.5.2 Park brake

1.5.3 Bystander alert

1.5.4 Crushing hazard

1.5.5 Fall off hazard

1.5.6 Seatbelt

1.5.7 No passengers

1.6 Chassis safety signs

1.6.1 Hot pressurized coolant

1.6.2 Rotating blades

1.6.3 High pressurized fluid

1.6.4 Ether

1.6.5 Belt entanglement

1.6.6 Electrocution hazard

1.6.7 Radar

1.6.8 Crushing hazard

1.7 Informational signs

1.7.1 Informational – Tiedown

1.7.2 Ultra low sulfur diesel fuel

1.7.3 Informational – Cab filter #1

1.7.4 Informational – Hand wash

1.7.5 Informational – Battery terminals

1.7.6 Informational – Cab filter #3

1.7.7 Informational – Cab filter #2 and washer bottle

1.7.8 Informational – Manufacturer plate

1.7.9 Informational – Alternate exit

1.7.10 Informational – Outlet voltage and maximum amperage

1.7.11 Informational – Hydraulic oil level

1.8 Informational electrical signs

1.8.1 Informational – Power distribution module

1.8.2 Informational – Upper electrical panel

1.8.3 Informational – Lower electrical panel

1.8.4 Informational – Chassis electrical panel

2. Introduction

2.1 Information

2.1.1 Intended use

2.1.2 Proper disposal of waste

2.1.3 Emissions reduction – selective catalyst reduction – SCR – technology

2.1.4 DEF Storage and Shelf Life

2.2 Machine identification

2.2.1 Product identification information

2.2.2 Serial number definition

2.2.3 Engine serial number plate

2.2.4 Transmission serial number plate

2.3 Break-in period

2.3.1 General break-in information

2.3.2 Breaking-in maintenance schedule

2.3.3 Operating the engine-first 200 hours

2.3.4 Initial interval for inline fuel strainer

2.3.5 Breaking-in the transmission

2.3.6 Break-in the rear axle

2.3.7 Checking the wheel mounting hardware

2.3.8 Hydraulic filter

2.3.9 Initial pressure washer pump

2.4 Machine transport

2.4.1 Operate the machine in limp-home mode

2.4.2 Transporting the machine on a truck or trailer

2.4.3 Towing information

2.4.3.1 Preparing for towing – engine operating

2.4.3.2 Preparing for towing – engine not operating

2.4.3.3 Towing procedure

2.5 Park brake information

2.5.1 Releasing the manual park brake

2.5.2 Releasing the park brake using air

2.5.3 Releasing the park brake by manually releasing the spring

2.6 Major components

2.6.1 Component location (front/rear view)

2.6.2 Component location (side view)

2.6.3 Component location (top view)

2.7 Emissions warranty

2.7.1 United States and Canada emission control warranty statement

2.7.2 California emission control warranty statement

3. Operation

3.1 Cab temperature control

3.1.1 Automatic temperature control

3.1.2 Heater operation

3.1.3 Defroster operation

3.1.4 Air conditioner operation

3.1.5 Automatic fan speed control

3.1.6 Manual fan speed control (HI/LO)

3.1.7 Air conditioning compressor clutch control

3.1.8 Heater water valve

3.1.9 Cab air temperature sensor

3.1.10 Evaporator probe

3.1.11 Temperature control troubleshooting

3.2 Controls and instruments

3.2.1 Inside cab components

3.2.2 Light switches for machine lights

3.2.3 Seatbelt operation

3.2.4 Basic operator seat

3.2.5 Deluxe operator seat

3.2.6 Deluxe vented operator seat

3.2.7 Instructor seat

3.2.8 Armrest controls

3.2.9 Joystick controls

3.2.10 Instrument cluster

3.2.11 Steering wheel controls

3.2.11.1 Power shuttle and shuttle lock

3.2.11.2 Shuttle shifting

3.2.12 Park brake

3.2.13 Foot pedals

3.2.14 Telemetry (if equipped)

3.2.15 Monitor/Camera (if equipped)

3.2.16 Battery disconnect switch

3.2.17 DOT matrix display screens

3.2.18 DOT matrix display screen operation

3.2.19 Changing speed readout units

3.2.20 Resetting the maintenance indicator lamp and the service hourmeter

3.2.21 Application rate controller options

3.2.22 Slingshot ready – if equipped

3.3 Tag axle operation

3.3.1 Tag axle

3.3.2 Operate the tag axle

3.4 Preparing to start the engine

3.4.1 Checking the engine before starting

3.4.2 Engine power limitations

3.4.3 Low DEF level

3.4.4 SCR system malfunction

3.4.5 Starting the engine

3.4.6 Cold temperature starting

3.4.7 Stalled engine – restart

3.4.8 Stopping the engine and afterrun

3.4.9 Using the engine throttle control switches

3.4.9.1 Remote throttle preset

3.4.9.2 Location of the remote throttle control

3.4.9.3 Remote throttle controls

3.5 Operating on a public road

3.5.1 Machine operation on a public road

3.6 Transmission function

3.6.1 Transmission – general

3.6.2 High and low speed range

3.6.3 Setting the preset start up speeds

3.6.4 Engine underspeed supervisor

3.6.5 Joystick mode

3.6.6 Foot pedal throttle mode

3.6.7 Machine management system

3.7 Calibration

3.7.1 Machine calibration

3.7.2 Inputting at level 1 – Cal 2

3.7.3 Clearing the DCC3 dash cluster error code

3.7.4 Calibrating the joystick handle

3.7.5 Calibrating the clutch

3.7.6 Calibrating the foot pedal throttle

3.7.7 Clearing the Auto4 transmission controller error code

3.7.8 Inputting at level 1 – Cal 1

3.7.9 Calibrating the hare and tortoise range

3.7.10 Calibrating the transmission

3.7.11 Calibrating the coupler function

3.7.12 Calibrating the radar

3.7.13 Calibrating the speed

3.8 Cold weather considerations

3.8.1 Minimizing the effect of cold weather

3.8.2 Using grade No. 1-D fuel

3.8.3 Fuel filters

3.8.4 Coolant heater

3.8.5 Seasonal viscosity oil and proper coolant concentration

3.8.6 Winterfronts

3.8.7 Idling the engine

3.8.8 Engine coolant specifications

3.8.9 Cooling system water quality

3.8.10 Antifreeze

3.8.11 Grease

3.8.12 Diesel fuel

3.8.13 Lubricity of diesel fuels

3.8.14 Storing the diesel fuel

3.9 Storage

3.9.1 Preparing for long term storage

3.9.2 Removing the machine from long term storage

4. Maintenance

4.1 Maintenance intervals

4.1.1 Maintenance introduction

4.1.2 Maintenance symbols

4.1.3 Lubricant filling reminders

4.1.4 Maintenance schedule

4.1.4.1 Maintenance chart

4.1.4.2 Daily maintenance schedule

4.1.4.3 Maintenance schedule 10 to 1000 hours

4.1.4.4 Maintenance Schedule 2000 to 4000 hours

4.1.5 Lubricants and fluids

4.2 Air dryer and compressed air system

4.2.1 Air reservoir and air dryer

4.2.2 Replacing the air dryer filter

4.3 Air conditioner system

4.3.1 Air conditioner

4.3.2 Condenser

4.4 Engine

4.4.1 Checking the engine oil level

4.4.2 Changing the engine oil and filter

4.4.3 Engine belts and tensioner

4.4.3.1 Replacing the serpentine belt

4.4.3.2 Replacing the water pump belt

4.4.4 Fuel system

4.4.5 Fuel tank

4.4.6 In-line fuel strainer

4.4.7 Replacing the fuel filters

4.4.8 Priming the fuel system

4.4.9 Engine coolant

4.4.10 How to recognize an engine with hydraulic lash adjusters

4.5 Maintaining the air cleaner

4.5.1 Engine air cleaner indicator

4.5.2 Replacing the air filter element

4.5.3 Secondary air filter element

4.6 Hydraulic system

4.6.1 Do a hydraulic oil-level check

4.6.2 Replace the hydraulic system fluid and filter

4.7 Continuously variable transmission

4.7.1 Transmission operating temperatures and fluid change intervals

4.7.2 Checking the transmission oil

4.7.3 Change the transmission oil

4.8 Lubricating the driveline and inspecting the U-joint

4.8.1 Inspecting and lubricating the engine to transmission driveline

4.8.2 Lubricating the transmission to rear axle driveline

4.9 Intercoolers

4.9.1 Heat exchangers

4.9.2 Cleaning the heat exchangers

4.10 Wheel and axle bearings

4.10.1 Lubricating the front wheel bearing

4.10.2 Tag axle bearing bolts and lubricating the tag axle fittings – if equipped

4.11 Steering

4.11.1 Steering cylinder

4.12 Rear axle

4.12.1 Cleaning the breather for the rear axle

4.12.2 Do a check of the rear axle oil

4.12.3 Break-in the rear axle

4.12.4 Change the rear axle oil

4.13 Brake maintenance

4.13.1 Lubricating the brake slack adjuster

4.13.2 Brake air lines

4.13.3 Park brake

4.13.4 Checking the service brake system

4.13.5 Checking the automatic slack adjusters

4.13.6 Manually adjusting the automatic slack adjusters

4.14 Wheels

4.14.1 Removing the front wheel

4.14.2 Installing the front wheel

4.14.3 Removing the rear wheel

4.14.4 Installing the rear wheel

4.14.5 Tightening the wheel mounting hardware

4.15 Tires

4.15.1 Inflating the tire

4.15.2 Replacing the tire

4.15.3 Tire charts

4.16 Cabin filters and windscreen wipers

4.16.1 Cab air filters and the windscreen washer reservoir

4.16.2 Maintaining the cab air filter

4.16.2.1 Maintaining the primary fresh air filter.

4.16.2.2 Maintaining the secondary fresh air filter

4.16.2.3 Maintaining the recirculation air filter

4.16.2.4 Cleaning the cab filter element

4.16.3 Cab air filters

4.16.3.1 Removing the primary fresh air filter

4.16.3.2 Installing the primary fresh air filter

4.16.3.3 Removing the secondary fresh air filter

4.16.3.4 Installing the secondary fresh air filter

4.16.3.5 Removing the recirculation air filter

4.16.3.6 Installing the recirculation air filter

4.16.4 Windscreen wiper blade

4.16.5 Filling the windscreen washer reservoir

4.17 Cab mounts

4.17.1 Checking the cab mounting bolts, rubber mounts, and air ride suspension

4.17.2 Checking the cab mounting bolts and rubber mounts

4.18 Electrical system

4.18.1 Batteries

4.18.1.1 Battery box components

4.18.1.2 Battery disconnect switch lever

4.18.1.3 Removing the battery terminal connection

4.18.2 Jump starting the battery

4.18.3 Locating the fuse panel

4.18.4 Fuse locations

4.19 Cab seat preventative maintenance

4.19.1 Lubricating the seat adjusters

4.19.2 Armrest mechanism

4.20 Paint and decals

4.20.1 Safety treads

4.21 Hand rinse tank and pressure washer

4.21.1 Removing the hand rinse tank

4.21.2 Installing the hand rinse tank

4.21.3 Pressure washer

4.21.3.1 Pressure washer input water supply

4.21.3.2 Before starting the pressure washer

4.21.3.3 Priming the pressure washer pump

4.21.3.4 General care of the pressure washer pump

4.21.3.5 Pressure washer pump storage in freezing conditions

4.21.3.6 Operating the pressure washer

4.21.3.7 Changing the pressure washer pump motor oil

4.21.3.8 Changing the pressure washer strainer

4.21.3.9 Winterizing the pressure washer system

4.21.3.10 During system changeovers

4.22 Application system

4.22.1 System installation

5. Troubleshooting

5.1 Engine

5.1.1 Low diesel exhaust fluid (DEF)/AdBlue® level

5.2 Transmission

5.3 Electrical system

5.4 Hydraulic system

5.5 Parking brake troubleshooting

5.6 Operation

5.7 Cab

5.8 Fault codes

5.8.1 Engine control system error and fault codes

5.8.2 Transmission error and fault codes

5.8.3 DCC3 error and fault codes

5.8.4 Chassis error and fault codes

6. Specifications

6.1 Machine specifications

6.2 Machine dimensions