Ag-Chem TG7300, TG8300 Flotation Chassis Operators Manual

Manual Included:

Operators Manual:

(French) (CXXX1001 and later) – 284 Pages

(Spanish) (CXXX1001 and later) – 288 Pages

(English) (CXXX1001 and later) – 256 Pages

Specifications:

Brand: Ag-Chem

Model: TG7300, TG8300

Type: Flotation Chassis

Manuals: Operators Manual

Publication Numbers: 537694D1, 537695D1, 537693D1

Language: French

Format: PDF

Table of Contents:

SAFETY

Follow Safety Instructions

Prepare for Emergencies

Safety Alert Symbol

Informational Messages

Safety Signs

Important Safety Information

Follow A Safety Program

Operator Qualifications

Understanding Proper Use Of Chemicals

Fire Prevention

Emergency Exit from Cab

Operating Machine Safely

Prevent Machine Runaway

Use Proper Lighting and Marking

Operating on Slopes

Traveling on Public Roads

Stopping and Parking

Burn Prevention

Coolant

Batteries

High-Pressure Fluids

System Boom operation

Avoid Eye Contact with Radar

Exhaust Fumes

Overhead Electrical Power Lines

Stay Clear of Rotating Drive Lines and Moving Parts

Towing

Modifications

Maintenance and Service

Practice Correct Maintenance

Work in a Clean Area

Use Proper Tools

Wear Protective Clothing

Support Machine Properly

Proper Lifting Equipment

Remove Paint Before Welding or Heating

Tires and Wheels

Chemical Safety

Waste Disposal

Mobile Radios

Safety And Service Sign Locations – North America

Safety And Service Signs – North America

Safety and Service Sign Locations – Cab – North America

Safety And Service Sign Locations – International

Safety And Service Signs – International

Safety and Service Sign Locations – Cab – International

General Information

Operator Manual

Machine Identification

Product Identification Information

Plate Locations

Serial Number Definition

Intended Use

COMPONENT LOCATIONS

Break-In Period

Transmission

Rear Axle

Wheel Bolts

Maintenance Schedule

Chassis / Cab Modification

Transmission Limp Home Mode

Towing Procedure

Towing Procedure Engine Running

Towing Procedure Engine Not Running

Manual Release Spring Parking Brake Chamber

Transporting

Emissions reduction – Selective Catalyst Reduction (SCR) Technology

DEF Storage and Shelf Life

Fuel Requirements

Proper Disposal of Waste

Emissions Warranty

OPERATION

Exhaust system component temperature

Controls And Instruments

Automatic Temperature Control

General HVAC Operation:

HEATER OPERATION

DEFROSTING OR DEFOGGING OPERATION

AIR CONDITIONER (A/C) OPERATION

VENTILATION

A/C System Function:

Automatic Fan Speed Control (AUTO):

Manual Mode Fan Speed Control (Low/High):

A/C Compressor Clutch Control:

Heater Water Valve:

Cab Air Temperature Sensor:

Evaporator Probe:

Temperature Control Troubleshooting

Fault Codes

Advanced Diagnostics:

No Display

No Fan

No Heat

No Cooling

The system is putting out cool air when heat is needed.

The system is putting out hot air when cooling is needed.

Light Switches for Machine Lights

Inside Cab Components

Basic Operator Seat

Deluxe Operator Seat

Seat Belts

Instructor Seat

Component Locations

Steering Wheel Controls

Control Switch – Windshield Wiper

DOT Matrix Access Control Pad

Power Shuttle and Park Lock

Shuttle Shifting

Ignition Switch

Instrument Panel

Parking Brake

Foot Pedals

Foot Throttle

Application Rate Controller Options

AccuBoom (if equipped)

SmarTrax (if equipped)

GPS / Light Bar (if equipped)

Slingshot Ready (if equipped)

Armrest Controls

Joystick

Engine Speed

Start Guide to Operating Machine

To Start Engine

Driving Machine

Coolant Heaters

Traveling on Public Roads

Engine Power Limitations

Low DEF Level

SCR System Malfunction

Cold Temperature Starting

Engine Cold Start – Frozen DEF

Restarting a Stalled Engine

Stopping Engine and Afterrun

Dot Matrix Display Screens

DOT Matrix Screen Functions

Sensitivity Settings

Engine RPM Settings

Fuel Usage Screen

Acre Counter Screen (not shown)

Engine Underspeed Supervisor

TerraGator Management System (TMS) Trigger

Suggested Minimum Engine RPM for TMS Trigger Floor Setting

SV1/SV2 Linking

Remote Throttle Control (Standard on 8300, Optional on 7300)

Remote Throttle Preset

Remote Throttle Control Location

Remote Throttle Controls

Remote Throttle Operation

Telemetry (If Equipped)

Monitor/Camera (If Equipped)

Tag Axle (If Equipped)

Alarm (for future use)

Driving Machine

Battery Disconnect Switch

Cold Weather Starting

Transmission – General

High Low Speed Range

Setting Start-Up Speeds

Engine Underspeed Supervisor

Joystick Mode

Foot Throttle/Pedal Mode

TMS (TerraGator Management System)

Changing speed readout units

Reset maintenance light and service time hours

Machine Calibration

Input at Level 1 – Cal 2

Handle Calibration

Clutch Calibration

Throttle Calibration

DCC3 (DC) Error Code Clear

Auto4 (TC) Error Code Clear

Input at Level 1 – Cal 1

Hare / Tortoise Range Calibration

Transmission Calibration

Coupler Function Calibration

Radar Calibration

Speed Calibration

Procedure

Minimizing the Effect of Cold Weather

Starting Fluid

Coolant Heaters

Seasonal Viscosity Oil and Proper Coolant Concentration

Winterfronts

Idling Engine

Engine Coolant Specifications

Water Quality

Grease

Use Grade No. 1-D Fuel

Diesel Fuel

Sulfur Content of Diesel Fuel

Lubricity of Diesel Fuels

Diesel Fuel Storage

Bleed Fuel System

Fuel Tank

Long Term Storage Preparation

Long Term Storage Removal

LUBRICATION AND MAINTENANCE

Maintenance Introduction

Lubricants and Fluids

Maintenance Schedule (component locations shown on following pages)

Lubricant Filling Reminders

Air System

Engine Oil and belts

Engine Oil and Oil Filter

Reset maintenance light and service time hours

Engine Belts and Tensioner

Serpentine Belt Replacement

Water Pump Belt Replacement

AIR CONDITIONING

Air Conditioner

Condenser

Fuel System

Fuel Tank

In-Line Fuel Strainer

Fuel/Water Separator, Fuel Filter, Fuel Pre-filter

Change Pre-filter and Fuel Filters

Bleeding Fuel System

Fuel Storage

SCR System

DEF Tank

Heat Exchangers

Charge Air Cooler Hose Clamps

Engine Coolant

Coolant Quality Reminders

Exhaust system component temperature

Engine Air Cleaner Maintenance

Primary Air Filter Element

Safety Filter Element

Hydraulic System

Replacing Hydraulic System Fluid and Filter

Checking Transmission Oil

Changing Transmission Oil, filtration strainer, high pressure filter

Front Wheel Bearings

Driveline lubrication and U-Joint inspection

Tag Axle Bearing Bolts and Tag Axle Fittings lubrication (if equipped)

Steering Cylinders

Axle Differential

Replacing Differential Oil

Axle Differential Breather Clean Procedure

Planetary

Rear Axle

Rear Axle Mounting Bolts

Brake Maintenance

Brake Lubrication – Slack Adjuster

Brake Air Lines

Parking Brake

Service Brake System Operation Check

Rear Wheels

Removing Wheels

Wheel Installation

Rear Wheel Nut Torque and Sequence

Tires

Tire Replacement

Tire Charts

Cab Air Filters and windshield washer fluid

Cab Air Filters

Primary Fresh Air Filter

Removal

Installation

Secondary Fresh Air Filter

Removal

Installation

Recirculation Air Filter

Removal

Installation

Filter Maintenance

Cleaning Cab Air Filter Element

Primary Fresh Air Filter Maintenance

Secondary (Vapor Particulate) Fresh Air Filter Maintenance

Recirculation Filter Maintenance

Windshield Wiper Blade

Windshield Washer Reservoir

Cab Mounting Bolts

Electrical System

Fuse Panel

Relay and harness plug in locations (right rear corner of cab)

Batteries

Battery Box

Jump Starting

Battery Removal and Installation

Battery Removal Procedure

Battery Installation Procedure

Hand Rinse Tank Removal

Pressure Washer

Input Water Supply

Priming the Pump

During Running

Winterizing Pressure Washer System

Pressure Washer Operation

Pressure Washer Pump Motor Oil

Pressure Washer Strainer

Cab Seat Preventative Maintenance

Lubricate Adjusters Twice a Year

Armrest Mechanism

Safety Treads

Decals

Application System Installation

TROUBLESHOOTING

Engine

Transmission

Electrical

Hydraulic System

Brakes

Operation

Cab

Chassis Error/Fault Code Reference

EEM4 Error/Fault Codes

EEM4 Terms, Acronyms, Abbreviations

Engine Error/Fault Codes

Transmission Fault/Error Codes

SPECIFICATIONS

Machine Dimensions

DELIVERY CHECKLIST