Ag-Chem TG6303, TG8303 Flotation Chassis Operators Manual (WXX1001 and later)

Manuals: Operators Manual
Serial: WXX1001 and later
SAFETY
Important Safety Information
Follow A Safety Program
Operator Qualifications
Understanding Proper Use Of Chemicals
Fire Prevention
Burn Prevention
Coolant
Fluid Penetration
Batteries
Safety Signs
Safety Alert Symbol
Informational Messages
Safety Signs
Follow Safety Instructions
Prepare for Emergencies
Emergency Exit from Cab
Operating Machine
Prevent Machine Runaway
Use Proper Lighting and Marking
Operating on Slopes
Traveling on Public Roads
Stopping and Parking
System Boom operation
Avoid Eye Contact with Radar
Exhaust Fumes
Overhead Electrical Power Lines
Noise
Handle Fuel properly – Avoid Fires
Stay Clear of Rotating Drive Lines and Moving Parts
Towing
Modifications
Maintenance and Service
Practice Correct Maintenance
Chemical Safety
Operator Cabs
Wear Protective Clothing
Work in a Clean Area
Understand Correct Service
Use Proper Tools
Support Machine Properly
Proper Lifting Equipment
High-Pressure Fluids
Avoid Heating Near Pressurized Fluid Lines
Servicing Cooling System Properly
Remove Paint Before Welding or Heating
Batteries
Tires and Wheels
Waste Disposal
Mobile Radio Installations
Safety And Service Sign Locations
Safety Signs
General Information
Identification
Engine Serial Number
Intended Use
Break-In Period
Transmission
Rear Axle
Wheel Bolts
Maintenance Schedule
Chassis / Cab Modification
Mobile Radios
Transmission Limp Home Mode
Towing Procedure
Towing Procedure Engine Running
Towing Procedure Engine Not Running
Transporting
Parking Brake Information
Manual Release Of Parking Brake
Releasing Spring Parking Break Chamber
Component Locations
Proper Disposal of Waste
Emissions Warranty
OPERATION
Controls And Instruments
Inside Cab Components
Automatic Temperature Control
General HVAC Operation:
HEATER OPERATION
DEFROSTING OR DEFOGGING OPERATION
AIR CONDITIONER (A/C) OPERATION
VENTILATION
System Function:
Automatic Fan Speed Control (AUTO):
Manual Mode Fan Speed Control (Low/High):
A/C Compressor Clutch Control:
Heater Water Valve:
Cab Air Temperature Sensor:
Evaporator Probe:
Temperature Control Troubleshooting
Fault Codes
Advanced Diagnostics:
No Display
No Fan
No Heat
No Cooling
The system is putting out cool air when heat is needed.
The system is putting out hot air when cooling is needed.
Light Switches
Standard Operator Seat
Deluxe Operator Seat
Seat Belts
Instrument Panel
Component Locations
Steering Wheel Controls
Windshield Wiper Control Unit
Ignition Switch
Armrest Controls
Joystick
Foot Pedals
Quick Start Guide to Operating Machine
To Start Engine
Driving Machine
Cold Temperature Starting
Restarting a Stalled Engine
Stopping Engine
Dot Matrix Display Screens
DOT Matrix Screens
Sensitivity Settings
Engine RPM Settings
Fuel Usage Screen
Acre Counter Screen (not shown)
Engine Underspeed Supervisor
TMS (TerraGator Management System) Trigger
SV1/SV2 Linking
Remote Throttle Preset (if equipped)
Remote Throttle Control (Standard on 8303, Optional on 6303)
Driving Machine
Cold Weather Starting
Engine Speed
Foot Throttle
Transmission – General
High Low Speed Range
Power Shuttle
Shuttle Shifting
Setting Start-Up Speeds
Engine Underspeed Supervisor
Joystick Mode
Foot Throttle/Pedal Mode
TMS (TerraGator Management System)
Changing speed readout units between English-mph and metric- km/h
Reset maintenance light and service time hours
Machine Calibration
Input at Level 1 – Cal 2
Handle Calibration
Clutch Calibration
Throttle Calibration
DCC3 (DC) Error Code Clear
Auto4 (TC) Error Code Clear
Input at Level 1 – Cal 1
Hare / Tortoise Range Calibration
Transmission Calibration
Coupler Function Calibration
Radar Calibration
Speed Calibration
Procedure
Traveling on Public Roads
Starting Fluid
Minimizing the Effect of Cold Weather
Use Grade No. 1-D Fuel
Fuel Filters
Coolant Heaters
Seasonal Viscosity Oil and Proper Coolant Concentration
Winterfronts
Idling Engine
Engine Coolant Specifications
Water Quality
Ethylene Glycol Concentrate (Antifreeze)
Grease
Diesel Fuel
Sulfur Content of Diesel Fuel
Lubricity of Diesel Fuels
Diesel Fuel Storage
Bleed Fuel System
Fuel Tank
Long Term Storage Preparation
Long Term Storage Removal
LUBRICATION AND MAINTENANCE
Maintenance Introduction
Lubricants and Fluids
Maintenance Schedule (component locations shown on following pages)
Lubricant Filling Reminders
Torque Values
Metric Torque Values
4 – Bolt Split Flange
Flare and Flareless Port Ends
Triple-Lok 37 Degree Adjustable Fitting (Steel)
Triple-Lok 37 Degree Straight Fitting (Steel)
Face Seal Port Ends
Seal-Lok Straight and Adjustable Fitting High Pressure (Steel)
Metric Port Ends
ISO 6149 Port Connection
Adapters and Tube Fittings
Freon O-Ring Fittings
Straight Thread O-Ring Boss Low Pressure with 37 Degree (SAEJ5 14) (Steel)
Straight Thread O-Ring Boss High Pressure with flat face o-ring seal (Steel)
SAE 37 Degree (JIC)(Steel)
Metric (Steel)
Air Reservoir and Air Dryer
Air Dryer
Air Dryer and Compressed Air System
Compressed Air System
Air Conditioner
Engine
Engine Oil and Filters
Engine Belts and Tensioner
Replacing Fuel Filter Elements
Fuel System Primary
Fuel System Pre Filter
Engine Coolant
Coolant Quality Reminders
Air Cleaner Maintenance
Engine Air Cleaner
Engine Air Cleaner Indicator
Primary Air Filter Element
Safety Filter Element
Fuel
Fuel Tank
Clean Fuel Line Strainer
Fuel Storage
Cold Season Preparation
Hydraulic System
Replacing Hydraulic System Fluid and Filter
Checking Transmission Oil
Transmission Calibration Procedure
Heat Exchangers
Charge Air Cooler Hose Clamps
Front Wheel Bearings
Steering Cylinders
Axle Differential
Replacing Differential Oil
Planetary
Rear Axle
Rear Axle Mounting Bolts
Rear Axle Slack Adjuster
Brake Maintenance
Parking Brake
Service Brake System Operation Check
Rear Wheels
Removing the Wheels
Wheel Installation
Rear Wheel Nut Tightening Sequence
Tires
Tire Replacement
Tire Charts
Cab Air Filter and Cab Mounting Bolt Locations
Cab Air Filters
Cleaning the Cab Air Filter Element
1.Primary Fresh Air Filter
2.Secondary Fresh Air Filter
3.Recirculation Filter
Cab Mounting Bolts
Windshield Wiper Blade
Windshield Washer Reservoir
Electrical System
Fuse Panel
Batteries
Battery Box Location
Battery Box
Jump Starting
Exterior Storage Compartments
Cab Seat Preventative Maintenance
Lubricate Adjusters Twice a Year
Armrest Mechanism
Safety Treads
Storage of Machine
Before Operating after Long Storage
Hand Rinse Tank Removal
Pressure Washer
Input Water Supply
Priming the Pump
During Running
Winterizing Pressure Washer System
Pressure Washer Operation
Pressure Washer Pump Motor Oil
Pressure Washer Strainer
System Installation
TROUBLESHOOTING
Engine
Transmission
Electrical
Hydraulic System
Brakes
Operation
Cab
Chassis Fault Code Reference
Error Codes
Transmission Fault/Error Codes
SPECIFICATIONS
Machine Dimensions