Ag-Chem RG900B, RG1100B, RG1300B Row Crop Chassis Operators Manual

Manual Included:

Operators Manual:

(English) (with DEF) (FXXX1001 and later) – 298 Pages

(French) (with DEF) (FXXX1001 and later) – 318 Pages

(Spanish) (with DEF) (FXXX1001 and later) – 318 Pages

Specifications:

Brand: Ag-Chem

Model: RG900B, RG1100B, RG1300B

Type: Row Crop Chassis (with DEF)

Manuals: Operators Manual

Publication Numbers: 572671D1EN, 572671D1FR, 572671D1ES

Language: English

Format: PDF

Table of Contents:

1. Safety

1.1 A word to the operator

1.1.1 Safety symbol

1.1.2 Safety messages

1.1.3 Information messages

1.1.4 Follow safety instructions

1.1.5 Prepare for emergencies

1.1.6 Fire prevention

1.1.7 Prevent static discharge when fueling

1.2 Operate the machine

1.2.1 Prevent machine runaway

1.2.2 Use correct lamps and markers

1.2.3 Operation on slopes

1.2.4 Travel on public roads

1.2.5 Stopping and parking

1.2.6 System boom operation

1.2.7 Exhaust fumes

1.2.8 Noise prevention

1.2.9 Handle fuel correctly

1.2.10 Towing

1.2.11 Modifications

1.3 Maintenance and service

1.3.1 Practice correct maintenance

1.3.2 Chemical safety

1.3.3 Work in a clean area

1.3.4 Understand correct service

1.3.5 Use correct tools

1.3.6 Support machine correctly

1.3.7 Service cooling system correctly

1.3.8 Remove paint before welding or heating

1.3.9 Tires and wheels

1.3.10 Mobile radio installations

1.4 Chassis safety signs

1.4.1 Axle spacing right-hand

1.4.2 Axle spacing left-hand

1.4.3 Roll over

1.4.4 Handwash

1.4.5 Air dump

1.4.6 Ultra low sulfur diesel fuel

1.4.7 Fall off hazard

1.4.8 Pinch hazard

1.4.9 Tiedown

1.4.10 Lift

1.5 Electrical safety signs

1.5.1 Rear terminal mini fuse relay panel

1.5.2 Relays

1.5.3 Fuse / relays

1.5.4 Electrocution hazard

1.5.5 Radar hazard

1.5.6 Battery shut off

1.6 Engine safety signs

1.6.1 Rotating blades hazard

1.6.2 Burn hazard

1.6.3 Belt entanglement

1.6.4 Fuel filter

1.6.5 Ether

1.6.6 Run over hazard

1.6.7 High pressure hazard

1.6.8 Electrical hazard

1.6.9 Fuel water separator head

1.6.10 Fuel filter

1.6.11 Separator filter

1.7 Hydraulic safety signs

1.7.1 Pressurized fluid

1.7.2 Pressurized fluid

1.8 Cab safety signs

1.8.1 Read manual

1.8.2 Park brake

1.8.3 Electrical hazard

1.8.4 Break glass – exit

1.8.5 Sound horn

1.8.6 Cab filter number 1

1.8.7 Cab filter number 2

1.8.8 Cab filter number 3

1.8.9 Roll over – wear seat belt

1.8.10 Run over – no riders

2. Introduction

2.1 Operator Manual

2.2 Serial number identification

2.2.1 Serial number definition

2.3 Break-in-period

2.3.1 Do a check of the hydraulic system

2.3.2 Do a check of the wheel drive gearboxes

2.3.3 Coolant level

2.3.4 Tighten the wheel mounting hardware

2.3.5 Do a check of the torque rods

2.3.6 Do a check of the batteries

2.3.7 Do a check of the axle shims

2.3.8 Change the pressure washer pump oil – if equipped

2.3.9 Inspect the engine belts

2.3.10 Replace the fuel filter and the fuel pre-filter

2.3.11 Chassis and cab modification

2.4 Hydraulic introduction

2.4.1 Hydrostatic drive

2.4.2 Drive lever and pump and drive motors

2.4.3 Engine

2.4.4 Charge pump

2.4.5 Hydraulic oil cooler

2.4.6 Hydraulic tank and filters

2.5 Component locations

2.5.1 Hydraulic component locations

2.6 Fuses and relays

2.6.1 Rear terminal mini fuse panel

2.6.2 Fuse/relay panel

2.6.3 Four pack relay module

2.6.4 Battery box relays and fuses

2.7 Usage and disposal

2.7.1 Intended use

2.7.2 Proper disposal of waste

2.8 Pre-delivery checklist

2.9 Emissions warranty

2.9.1 United States and Canada emission control warranty statement

2.9.2 California emission control warranty statement

3. Operation

3.1 Drive the machine

3.1.1 Checklist before starting engine

3.1.2 Battery disconnect switch

3.1.3 Grid air heater symbol

3.1.4 Cold weather starting procedure for hydrostatic system

3.1.5 Cold start option

3.1.6 Diesel exhaust fluid (DEF) cold start

3.1.7 Restart a stalled engine

3.1.8 Drive the machine

3.1.9 Weight regulated shifting

3.1.10 RG1300 down shift logic

3.1.11 RG900 / RG1100 / RG1300 pressure compensated drive system

3.1.12 Speeds and terrain

3.1.13 Engine power limitations

3.1.14 Low diesel exhaust fluid (DEF)/Adblue® level

3.1.15 Low DEF level symbol

3.1.16 SCR system malfunction

3.1.17 Stop the engine

3.1.18 Remote throttle

3.1.19 Machine braking

3.1.20 Backup alarm

3.2 Machine management center

3.2.1 Home screen display

3.2.2 System configuration

3.2.3 Machine persistent area

3.2.4 Information boxes

3.2.5 Select the about information

3.2.6 Select the engine information

3.2.7 Select the transmission information

3.2.8 Select the tire size information

3.2.9 Select the radar calibration information

3.2.10 Select the fuel information

3.2.11 Select the track adjust information

3.2.12 Select the settings information

3.2.13 Select the active error codes diagnostics information

3.2.14 Select the stored error codes information

3.2.15 Operate the foam marker

3.2.16 Select the four wheel steer information

3.2.17 Maintenance schedule screen

3.2.18 Change the measuring units

3.2.19 Operational messages

3.3 Instruments and controls

3.3.1 Dash panel

3.3.2 Hydrostat control – 5 section boom

3.3.3 Hydrostat control – 7 section boom

3.3.4 Shift switch buttons

3.3.5 Armrest switches

3.3.6 Chassis keypad

3.3.7 System keypad

3.3.8 Adjust the mirrors

3.3.9 Map and dome light

3.3.10 Radio (if equipped)

3.3.11 Sun Visor

3.3.12 Cup holder

3.3.13 Storage compartments

3.3.14 Power port

3.3.15 Power outlets

3.3.16 Cargo net

3.3.17 Brake pedal

3.3.18 Steering wheel

3.3.19 Multifunction lever

3.3.20 Ignition switch

3.3.21 Lamp switches

3.4 Temperature control

3.4.1 Heater operation

3.4.2 Defrost or defog operation

3.4.3 Air conditioner operation

3.4.4 Automatic fan speed control

3.4.5 Manual fan speed control

3.4.6 Heater water valve

3.4.7 Cab air temperature sensor

3.4.8 Pressurizer blower

3.4.9 Air vents

3.5 Operator seat

3.5.1 Basic operator seat

3.5.2 Deluxe operator seat

3.5.3 Deluxe vented operator seat

3.6 Instructor seat

3.7 Four wheel steering – if equipped

3.8 Operational modes

3.8.1 Off mode

3.8.2 2WS mode

3.8.3 Auto 4WS mode

3.8.4 4WS mode

3.8.5 Crab mode

3.8.6 Automatic engagement and disengagement

3.9 Track adjust

3.9.1 Adjustment of track width

3.9.2 Adjust the manual track width

3.9.3 Adjust the standard hydraulic track width

3.9.4 Adjust the automatic track width

3.10 Travel on public roads

3.11 Air dump valve

3.12 Trailer the machine

3.12.1 Load the machine

3.12.2 Unload the machine

3.13 Tow the machine

3.13.1 Release the park brake manually

3.13.2 Re-engage the park brake

3.14 Optional pressure washer

3.14.1 Input water supply

3.14.2 Prime the pump

3.14.3 Operate the pressure washer

3.15 Slingshot – if equipped

3.16 Weather station – if equipped

4. Maintenance

4.1 Maintenance introduction

4.1.1 Lubricants and fluids

4.1.2 Lubricant filling reminders

4.2 Maintenance schedule

4.2.1 Rogator engines

4.2.2 Maintenance chart

4.2.3 Maintenance schedule

4.3 Engine

4.3.1 Do a check of the engine coolant

4.3.2 Do a check of the engine oil

4.3.3 Change the engine oil and filter

4.3.4 Engine belts and tensioner

4.3.4.1 Replace the serpentine belt

4.3.4.2 Replace the water pump belt

4.3.5 Change the air filter

4.3.6 How to recognize an engine with hydraulic lash adjusters

4.4 Exhaust system

4.4.1 Exhaust system temperature

4.5 Fuel system

4.5.1 Fuel tank

4.5.2 Fuel filtration system

4.5.3 Drain the additional fuel/water separator – if equipped

4.5.4 Change the pre-filter and fuel filter

4.5.5 Change the fuel water separator element – if equipped

4.5.6 Bleed the fuel system

4.5.7 Fuel storage

4.6 Selective catalytic reduction (SCR) System

4.6.1 Diesel exhaust fluid (DEF) tank

4.6.2 Diesel exhaust fluid (DEF) storage

4.6.3 Replace the supply module filter

4.7 Cooling package

4.8 Hydraulic system

4.8.1 Hydraulic system

4.8.2 Do a hydraulic oil-level check

4.8.3 Remove the hydraulic fluid

4.8.4 Replace the return oil manifold filters

4.8.5 Replace the charge filters – RG900 and RG1100

4.8.6 Replace the charge filters – RG1300

4.8.7 Replace the hydraulic fluid

4.8.8 Torque the breather cover bolts

4.8.9 Bleed procedure

4.8.10 Start up procedure – RG900 and RG1100

4.8.11 Start up procedure – RG1300

4.8.12 Diagnostic port locations

4.8.13 Check the charge pressure

4.9 Electrical system

4.9.1 Electrical system safety

4.9.2 Replace a fuse

4.9.3 Do a check of the batteries

4.9.4 Use a booster battery

4.9.5 Remove the battery

4.9.6 Install the battery

4.10 Chassis

4.10.1 Chassis lubrication

4.10.2 Torque rods

4.10.3 Do maintenance on the torque rods and hardware

4.10.4 Anti-roll bar

4.10.5 Do a check and tighten the inner axle weldment

4.11 Cab

4.11.1 Cab air filters and mounting bolt location

4.11.2 Cab air filters

4.11.3 Change the primary fresh air filter

4.11.4 Change the secondary clean air filter

4.11.5 Change the recirculation air filter

4.11.6 Clean the cab air filter element

4.11.7 Cab mounting bolts

4.11.8 Windscreen wiper blade

4.11.9 Do a check of the windshield washer reservoir

4.11.10 Grease armrest

4.12 Air system

4.12.1 Drain the air tank

4.12.2 Replace the desiccant cartridge

4.13 Tires

4.13.1 Tire service

4.13.2 Rotate the tires

4.13.3 Tire safety loads and pressure

4.13.4 Maximum tire load for specified speed

4.13.5 Example tire inflations for standard machine configurations

4.13.6 Determine the load per tire

4.13.7 Replace a tire on a rim

4.13.8 Remove the wheel

4.13.9 Install the wheel

4.13.10 Tighten the wheel mounting hardware

4.14 Wheel motor gear box

4.14.1 Do a check of the gearbox oil level

4.14.2 Fill the gearbox oil

4.14.3 Maintenance information

4.14.4 Drain and replace the oil

4.14.5 Do a check of the wheel drive gearbox mounting hardware

4.15 Wheel alignment

4.15.1 Adjust the two wheel steer toe-in

4.15.2 Adjust the four wheel steer toe-in

4.15.3 Toe-in values

4.16 Adjust a crop deflector

4.17 Pressure washer – if equipped

4.17.1 Do a check of the pressure washer pump motor oil

4.17.2 Change the pressure washer strainer

4.17.3 Winterize the pressure washer system

4.18 Machine storage

4.18.1 Store the machine

4.18.2 Operate the machine after storage

5. Troubleshooting

5.1 Engine Troubleshooting

5.1.1 Low diesel exhaust fluid (DEF) level

5.2 Heating and cooling troubleshooting

5.3 Fault code reference

6. Specifications

6.1 Chassis specifications

6.1.1 Machine dimensions