Ag-Chem RG900, RG1100, RG1300 Liquid System Row Crop System Operators Manual (English) (DXXX1001 and later)

Manuals: Operators Manual
Serial: DXXX1001 and later
Introduction
Prepare for Operation
Understanding Safety
Safety Alert Symbol
Signal Words
Informational Messages
Safety Signs
Follow Safety Instructions
Prepare for Emergencies
Emergency Exit from Cab
Operating Machine
Prevent Machine Runaway
Use Proper Lighting and Marking
Operating on Slopes
Traveling On Public Roads
Stopping and Parking
System Boom Operation
Avoid Eye Contact with Radar
Exhaust Fumes
Overhead Electrical Power Lines
Noise
Handle Fuel Properly – Avoid Fires
Stay Clear of Rotating Drive Lines and Moving Parts
Towing
Modifications
Maintenance and Service
Practice Correct Maintenance
Hazardous Chemical Precautions
Wear Protective Clothing
Work in a Clean Area
Understand Correct Service
Use Proper Tools
Support Machine Properly
Proper Lifting Equipment
High-Pressure Fluids
Avoid Heating Near Pressurized Fluid Lines
Service Cooling System Properly
Remove Paint Before Welding or Heating
Batteries
Tires and Wheels
Mobile Radio Installations
Safety Signs (North America)
Safety Signs (International)
GENERAL INFORMATION
Introduction
Serial Number
Serial Number Definition
Intended Use
Proper Disposal Of Waste
Controls And Instruments
System Controls RG900 / RG1100 / RG1300
Hydrostat / Boom Control – Five Section
Hydrostat / Boom Control – Seven Section
Armrest Control Panel – Lower
Armrest Control Panel – Upper
Keypad Switches
Sparge Valve Position Indicator
Boom Control Manual Override – Without Autoboom
Boom Control Manual Override – With Autoboom
Plumbing Controls
Sight Gauges
OPERATION
Product Tank
Side Reload (On-Board Pump)
Completing Reload
Front Reload (On-Board Pump)
Completing Reload
Push On Reload
Tank Rinse
Fresh Water Tanks
Fill Fresh Water Tank
Hand Rinse Tank
Chemical Eductor
Operate From Nurse Tank
Operate From Product Tank
Boom Procedures
Rinse Boom
Boom Cleanout (Air Option)
Extend Boom
Retract Boom
Boom Break-Away Sections
Automatic Full Boom Break-Away Return
Boom Tip Break-Away
Spray System Setup
Application Procedure
Controller Setup
Boom Width Table (English)
Boom Width Table (Metric)
System Calibration
Nozzle Calibration
Flow Meter Calibration (flow based)
Calibration Formulas
Formula to calibrate speed in all monitors and controllers
Formula to check acre counter and calibrate accuracy
Determine Main Pressure Line Valve Setting
I/O Module
Fence Row Nozzle Operation
Determine Nozzle Size
Spray Control Calculator
Calculator Features
Determine Application Rate and Nozzles:
Determine Speed Range For Uniform Application:
Other Uses For AGCO Calculator
After Application
Chemical Injection System
Injection Symbols
Applying Chemical – Single Pump, Dual Tank
Recirculating Chemical – Single Pump, Dual Tank (for use during calibration)
Flushing Chemical – Single Pump, Dual Tank
System OFF – Single Pump, Dual Tank
Dual Pump, Dual Tank
Single Pump, Single Tank
Foam Marker
Filling Tank
Operation
Flowmeter
Remove 3 Inch Flowmeter
Install 2 Inch Flowmeter / Low Rate Kit
LUBRICATION AND MAINTENANCE
Flush Liquid System
Clean System Line Strainer
Clean Section Line Strainers
Clean Out Boom Tubes / Nozzles
Nozzles
Hoses
Liquid Hoses
Hydraulic Lines
Pressure Washer (Option)
Boom Lube Fittings
27.43 m (90 ft) / 30.48 m (100 ft) Boom Breakaway Adjustment
36.6 m (120 ft) Boom Breakaway Adjustment
36.6 m (120 ft) Boom tip breakaway adjustment
Boom Foldback Rest Placement
Foldback Rest and Wear Angle – 27.43 m (90 ft) booms
Foldback Rest and Wear Angle – 30.48 m (100 ft) booms
Foldback Rest, Bump Stop and Wear Angle – 36.58 m (120 ft) booms
Storage
Winterizing Liquid System (For Below Freezing Temperatures)
Winterizing Foamer System
System Removal And Installation
Remove Liquid System
Install Liquid System
SPECIFICATIONS
Materials Used In Liquid System
Product Pump
Product Tank
Raven Flow Meter
Boom Line Strainer
Nozzle Bodies
Shut Off Valve
Product Plumbing
Machine Empty Weight
DELIVERY CHECKLIST