Ag-Chem RG 900, RG1100, RG1300 Chassis Operators Manual (English) (CXXX1001 and later)

Manuals: Operators Manual
Serial: CXXX1001 and later
SAFETY
Introduction
Prepare for Operation
Understanding Safety
Safety Alert Symbol
Safety Messages
Informational Messages
Follow Safety Instructions
Prepare for Emergencies
Fire Prevention
Operating Machine
Prevent Machine Runaway
Use Proper Lighting and Marking
Operating on Slopes
Traveling on Public Roads
Stopping and Parking
System Boom operation
Exhaust Fumes
Noise
Handle Fuel properly – Avoid Fires
Towing
Modifications
Maintenance and Service
Practice Correct Maintenance
Chemical Safety
Chemicals
Work in a Clean Area
Understand Correct Service
Use Proper Tools
Support Machine Properly
Service Cooling System Properly
Remove Paint Before Welding or Heating
Tires and Wheels
Mobile Radio Installations
Safety Signs
Safety Signs – Cab
Safety Signs (International)
Safety Signs – Cab – International
GENERAL INFORMATION
Operator Manual
Identification / Serial numbers
Serial Number Definition
Intended Use
Service Panel Locations
Fuse / Relay Panel
Rear Terminal Mini Fuse Relay Panel
Relay/Fuse Block
4 Pack Relay Module
Battery Box Fuses
Break-in Period
Hydraulic System
Wheel Drive Gearboxes
Coolant Level
Wheel Mounting Bolts
Torque Arm
Batteries
Axle Shims
Pressure Washer Pump (If Equipped)
Engine Belts
Fuel Filter, Fuel Pre-Filter
Chassis and Cab Modification
Hydrostatic Drive
Drive Lever, Pump and Drive Motors
Engine
Charge Pump
Heat Exchanger
Reservoir and Filters
Hydrostatic Drive
Component Locations
Proper Disposal of Waste
Emissions Warranty
OPERATION
Controls And Instruments
Hydrostat Control
Armrest Switches
Keypad Switches
Mirrors
Light Switches
Map/Dome Light
Radio
Sun Visor
Cup Holder / Storage / Power
Foot Pedal
Steering Wheel
Automatic Temperature Control
General Operation:
HEATER OPERATION
DEFROSTING OR DEFOGGING OPERATION
AIR CONDITIONER (A/C) OPERATION
System Function:
Automatic Fan Speed Control (AUTO):
Manual Mode Fan Speed Control (Low/High):
A/C Compressor Clutch Control:
Heater Water Valve:
Cab Air Temperature Sensor:
Evaporator Probe:
Troubleshooting
Fault Codes
Advanced Diagnostics:
No Display
No Fan
No Heat
No Cooling
System is putting out cool air when heat is needed.
System is putting out hot air when cooling is needed.
Ignition Switch
Seat Belts
Basic Operator Seat
Deluxe Operator Seat
Instructor Seat
Hydrostatic System – Cold Weather Starting Procedure
Cold Start (Options, if equipped)
Battery Disconnect Switch
Remote throttle
Checklist Before Starting Engine
Cold Temperature Starting
Engine Cold Start – Frozen DEF
Restarting a Stalled Engine
Driving machine
Weight Regulated Shifting
RG1300 Down Shift Logic
RG900 / RG1100 / RG1300 Pressure compensated Drive System
Speeds and Terrain
Engine Power Limitations
Low DEF Level
SCR System Malfunction
Stopping Engine and Afterrun
Machine Braking
Four Wheel Steering (Optional)
Operational Modes:
OFF Mode
2WS Mode
Auto4WS Mode
4WS Mode
Crab Mode
Automatic Engagement and Disengagement
Adjusting Track Width
Manual Track Adjust (if equipped)
Standard Hydraulic Track Adjust (if equipped)
Auto Hydraulic Track Adjust (if equipped)
Traveling on Public Roads
Trailering Machine
Loading Procedure
Unloading Procedure
Air Dump Valve
Tow Override Procedure
Manual Brake Release Procedure
Re-engaging the Park Brakes
Brake Release Option
Pressure Washer (Optional)
Input Water Supply
Priming the Pump
During Running
Pressure Washer Operation
Outside Alarm
BackUp alarm (if equipped)
Rogator Management Center
Information
Engine
Transmission
Tire Information
Radar Calibration
Fuel
Track Adjust
Settings
Active Error Codes Diagnostics
Stored Error Codes
Foam Marker
Four Wheel Steer
Maintenance Schedule
Changing Measuring Units
Operational Messages
Low Priority
Medium Priority
High Priority
LUBRICATION AND MAINTENANCE
Maintenance Introduction
Lubricants and Fluids
Lubricant Filling Reminders
Maintenance Schedule
Exhaust System Temperature
Fuel System
Fuel Tank
Fuel/Water Separator, Fuel Filter, Fuel Pre-filter
Change Pre-filter and Fuel Filters
Change Element Fuel/Water Separator (Optional)
Bleeding Fuel System
Fuel Storage
SCR System
DEF (Diesel Exhaust Fluid) Tank
DEF Shelf Life
Engine Coolant
Engine
Engine Oil/Filter Replacement
Engine Belts
Air Filter
Primary Air Filter
Inner Filter Element
Replace Air Filter
Cooling Package
Air System Service
High Volume Air Dryer (Optional)
Grease Armrest
Tires
Tire Service
Tire Rotation
Tire Safety Loads and Pressure
Maximum Tire Load For Specified Speed
Example Tire Inflations for Standard Machine Configurations
Determining Load Per Tire
Replacing a Tire on Rim
Wheel Removal
Wheel Installation
Wheel Bolts
Wheel Tightening Procedure Two Piece Rim – Prior to serial number Dxxx1001
Wheel Tightening Procedure One Piece Rim – Effective serial number Dxxx1001
Crop Deflector Adjustment
Toe – In Values
Two Wheel Steer Toe – In Adjustment
Four Wheel Steer Toe-In Adjustment
Track Width
Chassis Lubrication
Torque Rods
Rear Axle Torque Rods
Front Axle Torque Rods
Anti-Roll Bar
Axle Shimming
Wheel Drive Gearbox
Gearbox Lubrication
Gearbox Oil Level
Maintenance Information
Oil Draining and Replacement
Wheel Drive Gearbox Mounting Bolts:
CAB AIR FILTERS AND CAB MOUNTING BOLT LOCATIONS
Cab Air Filters
Primary Fresh Air Filter
Installation
Secondary Fresh Air Filter
Removal
Installation
Recirculation Air Filter
Removal
Installation
Filter Maintenance
Cleaning Cab Air Filter Element
Primary Fresh Air Filter Maintenance
Secondary (Vapor Particulate) Fresh Air Filter Maintenance
Recirculation Filter Maintenance
Cab Mounting Bolts
Windshield Wiper Blade
Windshield Washer Reservoir – LH Rear Corner of Cab
Hydraulic (Hydrostatic) System
Hydraulic Fluid Removal
Retorque bolts for breather cover
Filter Replacement
Fluid Replacement
Bleeding Procedure
Checking Steering Pump (machines with liquid system only)
Start Up Procedure (RG900/RG1100) after Hydraulic Tank Drain or Charge Pump Repair/Replace
Start Up Procedure (RG1300) for after Hydraulic Tank Drain or Charge Pump Repair/Replace
Diagnostic Port Locations
Checking Charge Pressure(s)
Electrical System
Electrical System Safety
Replacing Fuses
Batteries
Using a Booster Battery
Procedure:
Battery Removal and Installation
Battery Removal Procedure
Battery Installation Procedure
Pressure Washer (If Equipped)
Pressure Washer Pump Motor Oil
Pressure Washer Strainer
Winterizing Pressure Washer System
Storage of machine
Operating After Storage
SPECIFICATIONS
Chassis Specifications
Dimensions
TROUBLESHOOTING
Chassis Error/Fault Code Reference
Acronyms, Abbreviations
Engine Error/Fault Codes
DELIVERY CHECKLIST