Ag-Chem Air Spreader, Twin Bin TerraGator System Service Repair Manual (2003)

Manuals: Service Repair Manual
Year: 2003
01-SAFETY rev1.pdf
GENERAL, SAFETY AND TORQUE SPECS
GENERAL
Safety Alert Symbol and Signal Words
FOLLOW SAFETY INSTRUCTIONS
Towing Other Vehicles / Trailers / Equipment
Modifications
Operating the System Safely
System Boom Safety
Overhead Electrical Power Lines
Protect Yourself
Handle Fuel Safely – Avoid Fires
Moving Parts
Maintenance and Service Safety
Hydraulic Safety
Work in a Clean Area
Understand Correct Service
Remove Paint before Welding or Heating
Batteries
Tires and Wheels
Use Proper Tools
Lift and Support Machine Properly
Avoid Eye Contact with Radar
Exhaust Fumes
Chemical Safety
Dispose of Waste Properly
TORQUE SPECIFICATIONS
General
Unified Inch Bolt and Cap screw Values
Metric Bolt and Cap screw Values
4 – Bolt Split Flange
Split Flange
Flare and Flareless Port Ends
Face Seal Port Ends
Metric Port Ends
Adapters and Tube Fittings
02-Description.pdf
DESCRIPTION, REMOVAL AND INSTALLATION
DESCRIPTION
Air Spreader System
Twin Bin Soilection System
SYSTEM REMOVAL
SYSTEM INSTALLATION
03-ConveyorAuger.pdf
CONVEYOR AND AUGERS
DESCRIPTION
CONVEYOR (AIR SPREADER & TWIN BIN)
Chain Removal
Chain Installation
Front Roller & Bearings Removal
Front Roller & Bearings Installation
Rear Drive Sprocket & Bearings Removal
Rear Drive Sprocket & Bearings Installation
Metering Chain Assemblies (Twin Bin Only)
Description
AUGERS ( AIR SPREADER & TWIN BIN)
Horizontal Auger
Description
VERTICAL AUGER
Description
Top Bearing Removal
Top Bearing Installation
Auger Hub Removal
Auger Hub Installation
Vertical Auger Removal & Installation
DISTRIBUTOR HEAD
Description
Stator Weldment & Fan
04-Booms.pdf
BOOMS, CENTER SECTION AND DUAL FANS
DESCRIPTION
BOOMS
Boom Removal
Boom Installation
Boom Structure
Boom Deflector Nozzles
CENTRIFUGAL FANS
Motor & Rotor
Removal
Installation
BOOM MANIFOLDS, VENTURI TUBES, & SHUT-OFFS
Shut-Off Disc Removal
Shut-Off Disc Installation
AIR SYSTEM
Mac Valve Removal and Installation
Air Cylinders and Airline Configuration
BOOM CENTER SECTION
Removal
Installation
05-Hydraulic.pdf
HYDRAULIC SYSTEM
DESCRIPTION
AIR SPREADER AUGER/CONVEYOR HYDRAULIC CIRCUIT
Auger/Conveyor Hydraulic Motor Removal (Air Spreader & Twin bin)
Auger/Conveyor Hydraulic Motor Installation (Air Spreader & Twin bin)
Gear Pump Removal (Air Spreader Only)
Gear Pump Installation (Air Spreader Only)
TWIN BIN AUGER/CONVEYOR HYDRAULIC CIRCUIT
Bin Hydraulic Motor Removal (Twin Bin Only)
Bin Hydraulic Motor Installation (Twin Bin Only)
Variable Displacement Pump Removal (Twin Bin Only)
Variable Displacement Pump Installation (Twin Bin Only)
FAN CIRCUIT (AIRSPREADER & TWIN BIN)
Fan Motor Removal (Air Spreader & Twin bin)
Fan Motor Installation (Air Spreader & Twin bin)
Fan Pump Removal (Air Spreader & Twin bin)
Fan Pump Installation (Air Spreader & Twin bin)
Compensator Cleaning
HYDRAULIC SYSTEM BLEED PROCEDURE
Troubleshooting
BOOM MOTION HYDRAULICS (AIRSPREADER & TWIN BIN)
Hydraulic Cylinder Repair (Air Spreader & Twin Bin)
06-Electrical.pdf
ELECTRICAL SYSTEM
DESCRIPTION
BOOM FOLD SWITCH
Description
PRODUCT APPLICATION CONTROL SWITCHES
Description
Product Master Switch
Left & Right Boom Switches
AIR BOX WIRING
Boom Sense Pressure Switches
AIR SPREADER NON FALCON PRODUCT CONTROL
Vertical Auger Shut-off
Product Rate Sensor Wiring
Conveyor Speed Servo Valve Wiring
Fan Speed Sensor
AIR SPREADER FALCON PRODUCT CONTROL
Vertical Auger Shut-off
Product Rate Sensor Wiring
Conveyor Speed Servo Valve Wiring
Fan Speed Sensor
Full Empty Sensor
TWIN BIN FLACON PRODUCT CONTROL
Auger/Conveyor Control
Vertical Auger Shut-off
Product Rate Sensor Wiring
Full/Empty Sensor
PWM Bin Motor Control
Fan Speed Sensor
HEAD RINSE
ELECTRIC ROLL TARP
Description
Electrical Control Wiring
Roll Tarp Mechanical Adjustments & Troubleshooting
07-FoamMarker.pdf
FOAM MARKER SYSTEM
DESCRIPTION
FOAM MARKER AIR SYSTEM
Foam Marker Pressure Regulator
Troubleshooting
Gauge
Foam Marker Enable Solenoid
Foam Marker Tank, Air Nozzle and Valves
Removal of the Spray Nozzle from the Bottom of the Tank
Installation of the Spray Nozzle in the Tank
FOAM MARKER ELECTRICAL SYSTEM
Theory of Operation
Relay K27
Relay K33 (Left Foam)
Relay K38 (Right Foam)
Left/Right Foam Switch
Double Foam Switch
Foam Marker System Harness
Troubleshooting
08-Granular.pdf
GRANULAR CO-APPLICATION SYSTEM
DESCRIPTION
GRANULAR BINS
Description
METERING SYSTEM
Removal
Installation
Metering Wheel Drive
ELECTRICAL CONTROL SYSTEM
Power Distribution Box
Rate Sensors
Full / Empty Sensors
09-Liquid.pdf
LIQUID CO-APPLICATION SYSTEM
DESCRIPTION
LIQUID TANKS
PRODUCT PLUMBING
Description
Product Pump
Pressure Manifold Valves
Product Servo Valve, Strainer & Flowmeter
BOOM PLUMBING
ELECTRICAL CONTROLS
Product Pump Control
Pump Pressure Transducer
Electric Sparger Valve
Product Servo Valve
Flowmeter
Nozzle Pressure Transducer
Boom Shutoff Valves