THE MANUAL LIBRARY
Ag-Chem Air Max 1000, 2000 TerraGator System Service Repair Manual (2003)
$19.00
Documentation Specifications
| Manufacturer | Ag-Chem |
| Applicable Model | Air Max 1000, 2000 |
| Machine Type | TerraGator System |
| Documentation | Repair Manual |
| Publication Reference | AG727577 |
| Language | English |
| Format |
Manuals Provided
| Repair Manual | 133 Pages |
Category: Ag-Chem
For Ag-Chem Air Max 1000, 2000 TerraGator System (2003), this reference brings together the listed repair manual material. Start with 01-SAFETY GENERIC.pdf and follow the relevant document section for the task.
What’s Covered Inside
Manuals: Service Repair Manual
Year: 2003
01-SAFETY GENERIC.pdf
GENERAL, SAFETY AND TORQUE SPECIFICATIONS
GENERAL
Safety Alert Symbol and Signal Words
FOLLOW SAFETY INSTRUCTIONS
Towing Other Vehicles / Trailers / Equipment
Modifications
Operating the System Safely
System Boom Safety
Overhead Electrical Power Lines
Protect Yourself
Handle Fuel Safely – Avoid Fires
Moving Parts
Maintenance and Service Safety
Hydraulic Safety
Work in a Clean Area
Understand Correct Service
Remove Paint before Welding or Heating
Batteries
Tires and Wheels
Use Proper Tools
Lift and Support Machine Properly
Avoid Eye Contact with Radar
Exhaust Fumes
Chemical Safety
Dispose of Waste Properly
TORQUE SPECIFICATIONS
General
Unified Inch Bolt and Cap screw Values
Metric Bolt and Cap screw Values
4 – Bolt Split Flange
Split Flange
Flare and Flareless Port Ends
Face Seal Port Ends
Metric Port Ends
Adapters and Tube Fittings
02-Description_Removal_Installation.pdf
DESCRIPTION, REMOVAL & INSTALLATION
DESCRIPTION
Air Max 1000 System
Air Max 2000 System
SYSTEM REMOVAL
SYSTEM INSTALLATION
03-Booms_Fan_Rear Manifold.pdf
BOOMS, FAN & REAR MANIFOLD
DESCRIPTION
CENTRIFUGAL FAN
Description
Removal
Installation
VENTURI MANIFOLD & FUNNELS
Description
Venturi Manifold Removal
Venturi Manifold Installation
Venturi Block Replacement
BOOMS
Description
Boom Cradle Locks
Boom Adjustments
Boom Removal
Boom Installation
Boom Suspension Removal
Boom Suspension Installation
BAG TEST PROCEDURE
Description
Materials and Equipment Required
Align Boom Tubes to Manifold
Check Conveyor Gate Opening
Weight Adjustment Per Boom
Weight Adjustment Per Tube
Weight Adjustment Per Nozzle
Trim Tab Nozzle Adjustment
04-Conveyors.pdf
CONVEYORS & CONVEYOR DRIVES
DESCRIPTION
CONVEYOR V-HOODS
Description
CONVEYOR APRON CHAINs
Removal
Installation
FRONT CONVEYOR ROLLER AND BEARINGS
Removal
Installation
REAR IDLER ROLLER
Removal
Installation
AIR CLUTCH & OUTER BEARING
Removal
Installation
CONVEYOR DRIVE SPROCKET & DRIVESHAFT
Removal
Installation
HYDRAULIC DRIVE MOTOR & CONVEYOR GEARBOX
Motor Removal
Motor Installation
Gearbox Removal
Gearbox Installation
AIR CLUTCH CONTROLS
Description
05-Hydraulic System.pdf
HYDRAULIC SYSTEM
DESCRIPTION
BOOM MOTION & CONVEYOR CIRCUIT
Description
Boom Motion Circuit
Conveyor Circuit
Hydraulic Block Coil & Cartridge Torque
Gear Pump Removal
Gear Pump Installation
Conveyor Motor Removal
Conveyor Motor Installation
FAN CIRCUIT
Description
Pump Removal
Pump Installation
Fan Motor Removal
Fan Motor Installation
HYDRAULIC SYSTEM BLEED PROCEDURE
Bleed Procedure When Changing Fluid/Filters Only
Bleed Procedure When Major Components or Hoses Have Been Replaced
CLEANING THE COMPENSATOR
TROUBLESHOOTING
Hydraulic Cylinder Repair
06-Electrical.pdf
ELECTRICAL SYSTEM
DESCRIPTION
BOOM MOTION SWITCHES
Description
Boom Latch Switch
Boom Fold Switch
Boom Hold Down Switch
Left & Right Boom Leveling Switches
PRODUCT APPLICATION CONTROL SWITCHES
Description
Product Master Switch
Left & Right Boom Switches
AIR BOX WIRING
Boom Sense Pressure Switches
PWM VALVE WIRING
PRODUCT RATE SENSOR WIRING
FULL/EMPTY BIN SENSORS
FAN SPEED SENSOR
ELECTRIC ROLL TARP
Description
Electrical Control Wiring
Roll Tarp Mechanical Adjustments & Troubleshooting
07-Foam Marker.pdf
FOAM MARKER SYSTEM
DESCRIPTION
FOAM MARKER AIR SYSTEM
Foam Marker Pressure Regulator
Troubleshooting
Gauge
Foam Marker Enable Solenoid
Foam Marker Tank, Air Nozzle and Valves
Removal of the Spray Nozzle from the Bottom of the Tank
Installation of the Spray Nozzle in the Tank
FOAM MARKER ELECTRICAL SYSTEM
Theory of Operation
Relay K27
Relay K33 (Left Foam)
Relay K38 (Right Foam)
Left/Right Foam Switch
Double Foam Switch
Foam Marker System Harness
Troubleshooting
08-Granular.pdf
GRANULAR CO-APPLICATION SYSTEM
DESCRIPTION
GRANULAR BIN
Description
Metering Wheels
Description
Metering Wheel Drive
ELECTRICAL CONTROL SYSTEM
Electric Clutches
Electric Motor
Rate Sensor
Full/Empty Sensors
09-Spray Max Liquid.pdf
SPRAY MAX LIQUID CO-APPLICATION SYSTEM
DESCRIPTION
LIQUID TANK
PRODUCT PLUMBING
Description
Product Pump
Manual Valves, Product Servo Valve, Strainer & Flowmeter
Electric Boom Shut Off Valves
Optional Chemical Eductor
WET BOOM
SPRAY MAX ELECTRICAL CONTROLS
Year: 2003
01-SAFETY GENERIC.pdf
GENERAL, SAFETY AND TORQUE SPECIFICATIONS
GENERAL
Safety Alert Symbol and Signal Words
FOLLOW SAFETY INSTRUCTIONS
Towing Other Vehicles / Trailers / Equipment
Modifications
Operating the System Safely
System Boom Safety
Overhead Electrical Power Lines
Protect Yourself
Handle Fuel Safely – Avoid Fires
Moving Parts
Maintenance and Service Safety
Hydraulic Safety
Work in a Clean Area
Understand Correct Service
Remove Paint before Welding or Heating
Batteries
Tires and Wheels
Use Proper Tools
Lift and Support Machine Properly
Avoid Eye Contact with Radar
Exhaust Fumes
Chemical Safety
Dispose of Waste Properly
TORQUE SPECIFICATIONS
General
Unified Inch Bolt and Cap screw Values
Metric Bolt and Cap screw Values
4 – Bolt Split Flange
Split Flange
Flare and Flareless Port Ends
Face Seal Port Ends
Metric Port Ends
Adapters and Tube Fittings
02-Description_Removal_Installation.pdf
DESCRIPTION, REMOVAL & INSTALLATION
DESCRIPTION
Air Max 1000 System
Air Max 2000 System
SYSTEM REMOVAL
SYSTEM INSTALLATION
03-Booms_Fan_Rear Manifold.pdf
BOOMS, FAN & REAR MANIFOLD
DESCRIPTION
CENTRIFUGAL FAN
Description
Removal
Installation
VENTURI MANIFOLD & FUNNELS
Description
Venturi Manifold Removal
Venturi Manifold Installation
Venturi Block Replacement
BOOMS
Description
Boom Cradle Locks
Boom Adjustments
Boom Removal
Boom Installation
Boom Suspension Removal
Boom Suspension Installation
BAG TEST PROCEDURE
Description
Materials and Equipment Required
Align Boom Tubes to Manifold
Check Conveyor Gate Opening
Weight Adjustment Per Boom
Weight Adjustment Per Tube
Weight Adjustment Per Nozzle
Trim Tab Nozzle Adjustment
04-Conveyors.pdf
CONVEYORS & CONVEYOR DRIVES
DESCRIPTION
CONVEYOR V-HOODS
Description
CONVEYOR APRON CHAINs
Removal
Installation
FRONT CONVEYOR ROLLER AND BEARINGS
Removal
Installation
REAR IDLER ROLLER
Removal
Installation
AIR CLUTCH & OUTER BEARING
Removal
Installation
CONVEYOR DRIVE SPROCKET & DRIVESHAFT
Removal
Installation
HYDRAULIC DRIVE MOTOR & CONVEYOR GEARBOX
Motor Removal
Motor Installation
Gearbox Removal
Gearbox Installation
AIR CLUTCH CONTROLS
Description
05-Hydraulic System.pdf
HYDRAULIC SYSTEM
DESCRIPTION
BOOM MOTION & CONVEYOR CIRCUIT
Description
Boom Motion Circuit
Conveyor Circuit
Hydraulic Block Coil & Cartridge Torque
Gear Pump Removal
Gear Pump Installation
Conveyor Motor Removal
Conveyor Motor Installation
FAN CIRCUIT
Description
Pump Removal
Pump Installation
Fan Motor Removal
Fan Motor Installation
HYDRAULIC SYSTEM BLEED PROCEDURE
Bleed Procedure When Changing Fluid/Filters Only
Bleed Procedure When Major Components or Hoses Have Been Replaced
CLEANING THE COMPENSATOR
TROUBLESHOOTING
Hydraulic Cylinder Repair
06-Electrical.pdf
ELECTRICAL SYSTEM
DESCRIPTION
BOOM MOTION SWITCHES
Description
Boom Latch Switch
Boom Fold Switch
Boom Hold Down Switch
Left & Right Boom Leveling Switches
PRODUCT APPLICATION CONTROL SWITCHES
Description
Product Master Switch
Left & Right Boom Switches
AIR BOX WIRING
Boom Sense Pressure Switches
PWM VALVE WIRING
PRODUCT RATE SENSOR WIRING
FULL/EMPTY BIN SENSORS
FAN SPEED SENSOR
ELECTRIC ROLL TARP
Description
Electrical Control Wiring
Roll Tarp Mechanical Adjustments & Troubleshooting
07-Foam Marker.pdf
FOAM MARKER SYSTEM
DESCRIPTION
FOAM MARKER AIR SYSTEM
Foam Marker Pressure Regulator
Troubleshooting
Gauge
Foam Marker Enable Solenoid
Foam Marker Tank, Air Nozzle and Valves
Removal of the Spray Nozzle from the Bottom of the Tank
Installation of the Spray Nozzle in the Tank
FOAM MARKER ELECTRICAL SYSTEM
Theory of Operation
Relay K27
Relay K33 (Left Foam)
Relay K38 (Right Foam)
Left/Right Foam Switch
Double Foam Switch
Foam Marker System Harness
Troubleshooting
08-Granular.pdf
GRANULAR CO-APPLICATION SYSTEM
DESCRIPTION
GRANULAR BIN
Description
Metering Wheels
Description
Metering Wheel Drive
ELECTRICAL CONTROL SYSTEM
Electric Clutches
Electric Motor
Rate Sensor
Full/Empty Sensors
09-Spray Max Liquid.pdf
SPRAY MAX LIQUID CO-APPLICATION SYSTEM
DESCRIPTION
LIQUID TANK
PRODUCT PLUMBING
Description
Product Pump
Manual Valves, Product Servo Valve, Strainer & Flowmeter
Electric Boom Shut Off Valves
Optional Chemical Eductor
WET BOOM
SPRAY MAX ELECTRICAL CONTROLS
Use publication AG727577 with the Air Max 1000, 2000 model details to select the appropriate documentation. Refer to 01-SAFETY GENERIC.pdf within its stated document and equipment scope.
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