Ag-Chem 864, 1064 RoGator GatorTrak 4WS Service Repair Manual (2003)

Manuals: Service Repair Manual
Year: 2003
2003 – 864/1064 GatorTrak 4WS
GENERAL, SAFETY AND TORQUE SPECIFICATIONS
GENERAL
Safety Alert Symbol and Signal Words
FOLLOW SAFETY INSTRUCTIONS
Towing Other Vehicles / Trailers / Equipment
Modifications
Operating the System Safely
System Boom Safety
Overhead Electrical Power Lines
Protect Yourself
Handle Fuel Safely – Avoid Fires
Moving Parts
Maintenance and Service Safety
Hydraulic Safety
Work in a Clean Area
Understand Correct Service
Remove Paint before Welding or Heating
Batteries
Tires and Wheels
Use Proper Tools
Lift and Support Machine Properly
Avoid Eye Contact with Radar
Exhaust Fumes
Chemical Safety
Dispose of Waste Properly
TORQUE SPECIFICATIONS
General
Unified Inch Bolt and Cap screw Values
Metric Bolt and Cap screw Values
4 – Bolt Split Flange
Split Flange
Flare and Flareless Port Ends
Face Seal Port Ends
Metric Port Ends
Adapters and Tube Fittings
GATORTRAK 4-WHEEL STEER
GENERAL
OVERVIEW
Off
2ws
Auto4ws
4ws
Crab
ELECTRICAL COMPONENTS
Control Panel
4ws Controller
Wheel Position Sensors
HYDRAULIC COMPONENTS
Hydraulic Control Valve
Rear Steering Cylinders
864/1064 TOE-IN PROCEDURE
CALIBRATION
Determine the neutral voltage for the Front Sensor using WebGPI
Determine the neutral voltage for the Rear Sensor using WebGPI
Calculate voltages using Excel Worksheet
Entering calculated Front Sensor voltages into WebGPI
Entering calculated Rear Sensor voltages into WebGPI
Aligning the Front Steering Sensor
Aligning the Rear Steering Sensor
GatorTrak PRogramming
Front Axle Parameters
Rear Axle Parameters
Speed Sensor Parameters
Auto Coordinated Steer Angles
Rear Jog Parameters
Sensor Power Check Parameters
PTR Parameters
PDT1 Parameters
Valve Object Parameters
DIAGNOSTICS
Data Logging
GENERAL TROUBLESHOOTING
GATORTRAK 4WS TEST PROCEDURE
Introduction
Static Testing
Dynamic Testing