Ag-Chem 8204 TerraGator Flotation Chassis Operators Manual (UXX1001 and later)

Manuals: Operators Manual
Serial: UXX1001 and later
SAFETY
Important Safety Information
Follow A Safety Program
Operator Qualifications
Understanding Proper Use Of Chemicals
Fire Prevention
Burn Prevention
Coolant
Fluid Penetration
Batteries
Safety Signs
Safety Alert Symbol
Informational Messages
Safety Signs
Follow Safety Instructions
Prepare for Emergencies
Emergency Exit from Cab
Operating Machine
Prevent Machine Runaway
Use Proper Lighting and Marking
Operating on Slopes
Traveling on Public Roads
Stopping and Parking
System Boom operation
Avoid Eye Contact with Radar
Exhaust Fumes
Overhead Electrical Power Lines
Noise
Handle Fuel properly – Avoid Fires
Stay Clear of Rotating Drive Lines and Moving Parts
Towing
Modifications
Maintenance and Service
Practice Correct Maintenance
Chemical Safety
Operator Cabs
Wear Protective Clothing
Work in a Clean Area
Understand Correct Service
Use Proper Tools
Support Machine Properly
Proper Lifting Equipment
High-Pressure Fluids
Avoid Heating Near Pressurized Fluid Lines
Servicing Cooling System Properly
Remove Paint Before Welding or Heating
Batteries
Tires and Wheels
Waste Disposal
MOBILE RADIO INSTALLATION
SAFETY AND SERVICE DECAL LOCATIONS
SAFETY SIGNS
General Information
Serial Number Identification Plates
Engine Serial Number
Serial Number Location
Break-In Period
First 200 Hours of Engine Operation
Transmission
Rear Axle
Wheel Bolts
Maintenance Schedule
Hydraulic Filter
In-Line Fuel Filter
Chassis / Cab Modification
Mobile Radios
Towing
Transporting
Parking Brake Information
Manual Release Of Parking Brake
Releasing the Spring Parking Break Chamber
Release Parking Brake Manually
Component Locations
Emissions Warranty
OPERATION
Controls And Instruments
Foot Pedals
Steering Wheel
Automatic Temperature Control
General Operation:
HEATER OPERATION
DEFROSTING OR DEFOGGING OPERATION
AIR CONDITIONER (A/C) OPERATION
VENTILATION
System Function:
Automatic Fan Speed Control (AUTO):
Manual Mode Fan Speed Control (Low/High):
A/C Compressor Clutch Control:
Heater Water Valve:
Cab Air Temperature Sensor:
Evaporator Probe:
Troubleshooting
Fault Codes
Advanced Diagnostics:
No Display
No Fan
No Heat
No Cooling
The system is putting out cool air when heat is needed.
The system is putting out hot air when cooling is needed.
Key And Hydraulic Lock Switches
Operator Seat
Deluxe Seat
Seat Belts
Before Starting the Machine Engine
Starting the Engine
Cold Temperature Starting
Restarting a Stalled Engine
Stopping the Engine
Cruise Control
Operating the Machine
Shift Handle
Inching Pedal
TransmissionCalibration
Manual Shift Mode
Autoshift Mode
High/Low Gear Setting
Error Codes
Transmission Diagnostic Codes
general information
Remote Throttle Control (Optional)
Traveling on Public Roads
Starting Fluid
Minimizing the Effect of Cold Weather
Use Grade No. 1-D Fuel
Fuel Filters
Coolant Heaters
Seasonal Viscosity Oil and Proper Coolant Concentration
Winterfronts
Idling Engine
Engine Coolant Specifications
Water Quality
Ethylene Glycol Concentrate (Antifreeze)
Grease
Diesel Fuel
Sulfur Content of Diesel Fuel
Lubricity of Diesel Fuels
Diesel Fuel Storage
Bleed the Fuel System
Fuel Tank
Long Term Storage Preparation
Long Term Storage Removal
Torque Values
Metric Torque Values
LUBRICATION AND MAINTENANCE
Maintenance Schedule
Maintenance Introduction
Lubricants and Fluids
Lubricant Filling Reminders
Air Reservoir and Air Dryer
Air Dryer
Air Dryer and Compressed Air System
Compressed Air System
Air Conditioner
Engine
Engine Oil and Filters
Engine Belts and Tensioner
Fuel Filter
Replacing Fuel Filter Elements
Fuel System Primary
Fuel System Primary Filter
Replace the Element
Fuel System Secondary Filter Replace
Engine Coolant
Supplemental Coolant Additives (SCA’s)
Air Cleaner Maintenance
Engine Air Cleaner
Engine Air Cleaner Indicator
Primary Air Filter Element
Secondary Filter Element
Fuel
Fuel Tank
Clean Fuel Line Strainer
Fuel Storage
Hydraulic System
Replacing Hydraulic System Fluid and Filter
Transmission
Before Checking the Transmission Oil
Terrashift Transmission Calibration Procedure
Heat Exchangers
Axle Differential
Replacing Differential Oil
Planetary
Replacement of Planetary Oil
Front Wheel Bearings
Adjusting Front Wheel Bearings
Lubricating Front Wheel Bearings
Front Axle
Rear and Front Axle
Front Wheel Toe-In
Adjustment of Toe-In
Adjustment of Toe-In Procedure
Brake Adjustment and Maintenance
Parking Brake
Service Brake System Operation Check
If Brakes Become Weak
Adjustment of Front Brakes
Front Brake
Adjusting the Rear Brakes
Lubrication of Brakes
Service Brake Lubrication
Front Axle Springs
Power Steering Hydraulic Cylinder
Wheels
Removing the Wheels
Rear and Front Wheel Installation
Tires
Tire Replacement
Cab Air Filter and Cab Mounting Bolt Locations
Cab Air Filters
Cleaning the Cab Air Filter Element
1.Primary Fresh Air Filter
2.Secondary Fresh Air Filter
3.Recirculation Filter
Cab Mounting Bolts
Cab Roof Removal
Windshield Wiper Blade
Windshield Washer Reservoir
Electrical System
Fuse Panel
Batteries
Battery Disconnect Switch Lever
Battery Terminal Connection
Jump Starting
Exterior Storage Compartments
Cab Seat Preventative Maintenance
Lubricate Adjusters Twice a Year
Armrest Mechanism
Paint and Decals
Safety Treads
Storage of Vehicle
Before Operating after Long Storage
Hand Rinse Tank Removal
Pressure Washer
Input Water Supply
Before Starting Up
Priming the Pump
During Running
General Care of the Pump
Care of the Pump in Freezing Conditions
Pressure Washer Operation
Winterizing the High Pressure Washer System
System Installation
During System Changeovers
TROUBLESHOOTING
Engine (cont’d)
Transmission (cont’d)
Electrical (cont’d)
Hydraulic System
Brakes
Operation
Cab (cont’d)
SPECIFICATIONS
Dimensions
Torque Values
Metric Torque Values
4 – Bolt Split Flange
Flare and Flareless Port Ends
Triple-Lok 37° Adjustable Fitting (Steel)
Triple-Lok 37° Straight Fitting (Steel)
Face Seal Port Ends
Seal-Lok Straight and Adjustable Fitting High Pressure (Steel)
Metric Port Ends
ISO 6149 Port Connection
Adapters and Tube Fittings
Freon O-Ring Fittings
Straight Thread O-Ring Boss Low Pressure with 37° (SAEJ5 14) (Steel)
Straight Thread O-Ring Boss High Pressure with flat face o-ring seal (Steel)
SAE 37° (JIC)(Steel)
Metric (Steel)