Ag-Chem 2003 Air Max 180 System Service Repair Manual

Manuals: Service Repair Manual
TOC
AirMax 180 System Service Manual
01 General Information
AirMax 180 System Service Manual
01 General Information
GENERAL, SAFETY AND TORQUE SPECIFICATIONS
GENERAL
Safety Alert Symbol and Signal Words
FOLLOW SAFETY INSTRUCTIONS
Towing Other Vehicles / Trailers / Equipment
Modifications
Operating the System Safely
System Boom Safety
Overhead Electrical Power Lines
Protect Yourself
Handle Fuel Safely – Avoid Fires
Moving Parts
Maintenance and Service Safety
Hydraulic Safety
Work in a Clean Area
Understand Correct Service
Remove Paint before Welding or Heating
Batteries
Tires and Wheels
Use Proper Tools
Lift and Support Machine Properly
Avoid Eye Contact with Radar
Exhaust Fumes
Chemical Safety
Dispose of Waste Properly
TORQUE SPECIFICATIONS
General
Unified Inch Bolt and Cap screw Values
Metric Bolt and Cap screw Values
4 – Bolt Split Flange
Split Flange
Flare and Flareless Port Ends
Face Seal Port Ends
Metric Port Ends
Adapters and Tube Fittings
02 Description Removal and Installation
AirMax 180 System Service Manual
02 Description Removal and Installation
DESCRIPTION, REMOVAL AND INSTALLATION
DESCRIPTION
System Removal
System Installation
03 Booms Fan and Rear Manifold
AirMax 180 System Service Manual
03 Booms Fan and Rear Manifold
BOOMS, FAN AND REAR MANIFOLD
DESCRIPTION
CENTRIFUGAL FAN
Description
Removal
Installation
VENTURI MANIFOLD & FUNNELS
Description
Venturi Manifold Removal
Venturi Manifold Installation
Venturi Block Replacement
BOOMS
Description
Boom Cradle Locks
Boom Adjustments
Boom removal
Boom Installation
Boom Suspension Removal
Boom Suspension Installation
BAG TEST PROCEDURE
Description
Materials and Equipment Required
Align Boom Tubes to Manifold
Check Conveyor Gate Opening
Weight Adjustment Per Boom
Weight Adjustment Per Tube
Weight Adjustment Per Nozzle
Trim Tab Nozzle Adjustment
04 Conveyors
AirMax 180 System Service Manual
04 Conveyors
CONVEYORS AND CONVEYOR DRIVES
DESCRIPTION
CONVEYOR APRON CHAINS
Removal
Installation
FRONT CONVEYOR ROLLER AND BEARINGS
Removal
REAR IDLER ROLLER
Removal
Installation
CONVEYOR DRIVE SPROCKET & DRIVESHAFT
Removal
Installation
HYDRAULIC DRIVE MOTOR & CONVEYOR GEARBOX
Motor removal
Motor Installation
Gearbox removal
Gearbox Installation
05 Hydraulic System
AirMax 180 System Service Manual
05 Hydraulic System
180 SYSTEM HYDRAULICS
DESCRIPTION
HYDRAULIC TANK
Removal
Installation
Troubleshooting
VARIABLE DISPLACEMENT PUMP
1254
1264
Cleaning the compensator
Removal
Installation
Troubleshooting
FAN SPEED CONTROL
1254
1264
Removal
Installation
FAN MOTOR
Removal
Installation
HYDRAULIC GEAR PUMP
1254
1264
Removal
Installation
Troubleshooting
HYDRAULIC SERVO
Removal
Installation
Troubleshooting
CONVEYOR MOTORS
Removal
Installation
Troubleshooting
1254 BOOM CONTROL VALVE
Boom Lock/Unlock
Boom Swing
1264 BOOM CONTROL VALVE
Removal
Installation
Troubleshooting
LATCH CYLINDER
Removal
Installation
Troubleshooting
FOLD CYLINDERS
Removal
Installation
Troubleshooting
OIL COOLER
Removal
Installation
Troubleshooting
PRESSURE GAUGE
Removal
Installation
Troubleshooting
06 Electrical
AirMax 180 System Service Manual
06 Electrical
AIRMAX – 180 ELECTRICAL SYSTEM
DESCRIPTION
BOOM MOTION SWITCHES
1254 Boom Lock/Unlock
1264 Boom Lock/Unlock
5 MPH Boom Swing Lockout
1254 Left Hand Boom Swing
1254 Right Hand Boom Swing
1264 Left Hand Boom Swing
1264 Right Hand Boom Swing
FAN SPEED CONTROL
1254
1264
FAN SPEED SENSOR
1254
1264
MASTER APPLY “SPREAD” SWITCH
1254
1264
1254 & 1264
CONVEYOR ON/OFF
Left Conveyor
1254
1264
Right Conveyor
1254
1264
SYSTEM RATE CONTROLLER
Servo Valve
1254
1264
Conveyor Speed Rate Sensor(s)
1254 Left Hand Rate Sensor
1254 Right Hand Rate Sensor
1264 Left Hand Rate Sensor
1264 Right Hand Rate Sensor
ELECTRIC ROLL TARP
Roll Tarp Switch
1254
1264
1254 & 1264
07 Foam Marker
AirMax 180 System Service Manual
07 Foam Marker
FOAM MARKER
DESCRIPTION
CAB CONTROLS
Foam Marker Switches
Pressure Regulator Assembly
Pressure Gauge
Flow/Enable Valve
FOAM TANK ASSEMBLY
Foam Valve(s)
Foam Tank
08 Granular Bin
AirMax 180 System Service Manual
08 Granular Bin
GRANULAR BIN
DESCRIPTION
METERING WHEELS
Description
GRANULAR HYDRAULIC MOTOR
Description
Hydraulic Servo Valve
Description