Ag-Chem 1800 Gallon TerraGator Liquid System Service Repair Manual (2003)

Manuals: Service Repair Manual
Year: 2003
01-Gen.pdf
GENERAL, SAFETY & TORQUE SPECIFICATIONS
GENERAL
Safety Alert Symbol and Signal Words
FOLLOW SAFETY INSTRUCTIONS
Towing Other Vehicles / Trailers / Equipment
Modifications
Operating the System Safely
System Boom Safety
Overhead Electrical Power Lines
Protect Yourself
Handle Fuel Safely – Avoid Fires
Moving Parts
Maintenance and Service Safety
Hydraulic Safety
Work in a Clean Area
Understand Correct Service
Remove Paint before Welding or Heating
Batteries
Tires and Wheels
Use Proper Tools
Lift and Support Machine Properly
Avoid Eye Contact with Radar
Exhaust Fumes
Chemical Safety
Dispose of Waste Properly
TORQUE SPECIFICATIONS
General
Unified Inch Bolt and Cap screw Values
Metric Bolt and Cap screw Values
4 – Bolt Split Flange
Split Flange
Flare and Flareless Port Ends
Face Seal Port Ends
Metric Port Ends
Adapters and Tube Fittings
02-Tank and Saddle.pdf
TANK AND SADDLE
DESCRIPTION
COMPLETE SYSTEM REMOVAL
System Installation
Tank removal
Tank Installation
03-Booms and Rear Boom Frames.pdf
BOOMS AND REAR BOOM FRAMES
DESCRIPTION
Ag-Chem Boom
Benson Boom II
BOOMS
Boom Removal
Boom Installation
Boom Structure
AG CHEM REAR BOOM FRAME
Removal
Installation
BENSON BOOM II REAR BOOM FRAME
Remove Complete Rear Boom Frame
Install The Complete Rear Boom Frame
Remove the Pivoting Center Boom Frame Weldment
Install the Pivoting Center Boom Frame Weldment
04-Product Pump.pdf
PRODUCT PUMP
DESCRIPTION
REMOVAL
INSTALLATION
PUMP REPAIR
Seal Removal
Seal Installation
05-Hydraulic System.pdf
HYDRAULIC SYSTEM
DESCRIPTION
PRODUCT PUMP HYDRAULICS
Gear Pump
Hydraulic Block
Hydraulic Oil Cooler
Hydraulic Tank
Troubleshooting
BOOM MOTION HYDRAULICS
Benson Boom II Motion Block
Ag-Chem Boom Motion
Troubleshooting
Hydraulic Boom Breakaway (Ag-Chem 80 & 60/80 Foot Booms Only)
Breakaway Pressure Adjustment Procedure
Hydraulic Cylinder Repair
06-Air System.pdf
AIR SYSTEM
DESCRIPTION
AIRLINE CONFIGURATION
SUMP VALVE
PRODUCT RECOVERY/BOOM CLEAN OUT
MAIN BOOM BUTTERFLY VALVES
QUICK STOP SYSTEM
Description
Quick Stop Bladder Replacement
Quick Stop Spray Section Controls
Mac Valve Removal and Installation
AIR SYSTEM TROUBLESHOOTING
07-Electrical System.pdf
ELECTRICAL SYSTEM
DESCRIPTION
BOOM MOTION SWITCHES
Description
Boom Tip Fold and Left/Right Boom Fold Switches
Boom Hoist, Boom Tilt and Left/Right Boom Leveling Switches
PRODUCT APPLICATION CONTROL SWITCHES
Description
Product Master Switch
Left & Right Boom Switches
Quick Stop Section & End Row Control Switches
AIR BOX WIRING
Boom Sense Pressure Switches
PRODUCT SERVO VALVE WIRING
PRODUCT FLOWMETER WIRING
PRODUCT RECOVERY/BOOM CLEAN OUT SWITCH
PUMP SWITCHES
In Cab Pump Switch
Remote Pump Switch
Standard Pump Switch
Weatherproof Pump Switch
SUMP SWITCHES
In Cab Sump Switch
Remote Sump Switch
Standard Sump Switch
Weatherproof Sump Switch
NOZZLE PRESSURE GAUGE
Pressure Gauge
Pressure Transducer
PUMP PRESSURE GAUGE
Pressure Gauge
Pressure Sender
HYDRAULIC OIL COOLING FAN
08-Product Plumbing.pdf
PRODUCT PLUMBING
DESCRIPTION
SUCTION PLUMBING
Sump Valve
Reload Suction Valve
Clean Water Rinse Tanks
PRESSURE PLUMBING
Sparger Control Valve
Pump Pressure Gauge Accumulator
Reload/Bypass Valve
Pump-off Option
Chemical Eductor
Manual Rate Control Valve
Strainer
Flowmeter
Electric Rate Control Valve
Fluid Flush Valve
Left & Right Boom Valves
BOOM PLUMBING
Wet Boom Plumbing
Dry Boom Plumbing
Nozzle Pressure Gauge Accumulator
Product Recovery Valve
TROUBLESHOOTING
09-Foam Marker System.pdf
FOAM MARKER SYSTEM
DESCRIPTION
FOAM MARKER AIR SYSTEM
Foam Marker Pressure Regulator
Troubleshooting
Gauge
Foam Marker Enable Solenoid
Foam Marker Tank, Air Nozzle and Valves
Removal of the Spray Nozzle from the Bottom of the Tank
Installation of the Spray Nozzle in the Tank
FOAM MARKER ELECTRICAL SYSTEM
Theory of Operation
Relay K27
Relay K33 (Left Foam)
Relay K38 (Right Foam)
Left/Right Foam Switch
Double Foam Switch
Foam Marker System Harness
Troubleshooting