John Deere 9460RT, 9560RT, 9560RT Tractors Repair Technical Manual

Table of Contents
Repair Technical Manual (TM110919)
Section 10—General Information
Group 05—Safety
Group 10—General Information
Section 20—Engine
Group 00—Component Removal and Installation
Group 05—Engine Repair
Section 30—Fuel, Air, and Cooling Systems
Group 05—Diesel Fuel System
Group 10—Air Intake System
Group 15—Engine Cooling System
Group 20—Coolers and Air Conditioning Condenser
Group 25—Exhaust System
Section 40—Electrical
Group 05—Connectors
Group 10—Wiring Harness Routings
Group 15—Charging Circuit
Group 20—Starting Circuit
Group 25—Relays, Fuses, Solenoids, and Switches
Group 30—Monitoring Systems and Sensors
Group 35—Armrest Control
Group 40—Implement and Accessory Connectors
Group 45—Convenience and Accessory Components
Section 50—Power Shift Transmission (PST)
Group 00—Component Removal and Installation
Group 05—In-Tractor Repair
Group 10—Transmission Repair
Group 15—Transmission Cleanup
Section 56—Drive Systems
Group 00—Component Removal and Installation
Group 05—Engine Coupler
Group 10—Drive Shafts
Group 15—PTO Clutch
Group 20—PTO Clutch Valve
Group 25—PTO Drop Box
Section 57—Rear Axle Assembly
Group 00—Component Removal and Installation
Group 05—Outboard Planetary Final Drive
Group 10—Outboard Planetary Service Brakes
Group 15—Wheel Hub and Axle Housing
Group 20—Steering Differential Carrier
Group 25—Differential Case Steering Gears
Group 30—Input Pinion Housing
Group 35—Differential Case Drive Gears
Section 60—Steering and Brakes
Group 05—Steering Column
Group 10—Steering Wheel Position Input Assembly
Group 15—Steering Pump
Group 20—Steering Pump Drive Gear Case
Group 25—Steering Motor
Group 30—Brakes
Group 35—Hydraulic Trailer Brake
Section 70—Hydraulics
Group 00—Component Removal and Installation
Group 05—Hydraulic System Repair
Group 10—Hydraulic Pump
Group 15—Axle Lubrication Pumps
Group 20—Filter Housings and Control Valves
Group 30—Hitch Valve, Selective Control Valves, and Couplers
Group 35—Hitch
Section 80—Miscellaneous
Group 05—Hood and Side Panels
Group 10—Platform Step Assembly
Group 15—Frames
Group 20—Hitch Frame and Drawbar
Section 90—Operator Station
Group 00—Cab Removal and Installation
Group 05—Heating, Ventilating, and Air Conditioning (HVAC)
Group 10—Air Conditioning System
Group 15—Air Suspension Seat
Group 25—Armrest
Group 30—Cab Door and Windshield
Section 95—Track Frame and Components
Group 05—Tracks
Group 10—Tension Cylinder and Accumulator
Group 15—Track Frame
Group 20—Track Suspension
Section 99—Dealer Tools
Group 05—Dealer Fabricated Tools
Group 10—Essential and Recommended Tools
Operator’s Manual (OMRE560319)
Section 210—GENERAL INFORMATION
Group 05—Safety
Group 10—General References
Section 211—DIAGNOSTIC TROUBLE CODES
Group AIC—Armrest Interface Control Software (AIC)
Group ATC—Automatic Temperature Control Software (ATC)
Group CCU—Chassis Control Software (CCU)
Group CLC—Cab Load Center Software (CLC)
Group CSM—Cab Switch Module Software (CSM)
Group ECU—Engine Control Software (ECU)
Group EIC—Engine Interface Control Software (EIC)
Group FCC—Front Console Control Software (FCC)
Group HCC—Hitch Control Software (HCC)
Group HV1—Hitch Valve Control Software (HV1)
Group JDL—JDLink™ (JDL) Software
Group OIC—Operator Interface Control Software (OIC)
Group PDU—Primary Display Software (PDU)
Group PTP—Powershift Transmission Control Software (PTP)
Group RLC—Roof Lighting Control Software (RLC)
Group RPT—Rear PTO Control Software (RPT)
Group SCC—SCV Control Software (SCC)
Group SFA—Tracks Suspension Steering Control Software (SFA)
Group SMV—Sequence Control Software (SMV)
Group SV1—SCV I Control Software (SV1)
Group SV2—SCV II Control Software (SV2)
Group SV3—SCV III Control Software (SV3)
Group SV4—SCV IV Control Software (SV4)
Group SV5—SV5—SCV V Control Software (SV5)
Group SV6—SCV VI Control Software (SV6)
Group TEC-TEI—Tractor Equipment Interface Control Software (TEC/TEI)
Group TIP—Shift Control Software (TIP)
Group TMA—Tracks Steering System A-Box Main Control Software (TMA)
Group TMB—Tracks Steering System B-Box Main Control Software (TMB)
Group TSA—Tracks Steering System A-Box Supervisor Control Software (TSA)
Group TSB—Tracks Steering System B-Box Supervisor Control Software (TSB)
Group VLC—Vehicle Load Center Control Software (VLC)
Group VTI—Virtual Terminal Implement Control Software (VTI)
Section 212—OBSERVABLE SYMPTOMS AND SYSTEM DIAGNOSIS
Group 05—General Information
Group 40—Electrical System
Group 45—CAN Control Units
Group 50A—Powershift Transmission (PST)
Group 50B—Drive Systems
Group 60A—Brake Systems
Group 60B—Steering System
Group 70—Hydraulic System
Group 80—Suspension Systems
Group 90—Operator Station
Section 220—ENGINES
Group 05—General Information
Group 20—Theory of Operation
Group 50—Tests and Adjustments
Section 230—FUEL, AIR INTAKE, EXHAUST, AND COOLING SYSTEMS
Group 05—General Information
Group 20A—Fuel System Theory of Operation
Group 20B—Air Intake and Exhaust System Theory of Operation
Group 20C—Cooling System Theory of Operation
Section 240—ELECTRICAL SYSTEMS
Group 05—General Information
Group 30—Schematics and Diagrams
Group 50AA—Starting and Charging Circuits
Group 50BA—Road Lighting
Group 50BB—Field Lighting
Group 50BC—Interior Lighting
Group 50CB—Standard and Heated Seat
Group 50DA—Audible Alerts
Group 50DB—Windshield Wipers
Group 50DC—Operator Displays
Group 50DD—Cab Switch Module
Group 50DE—Remote Mirrors
Group 50DF—Radio
Group 50EA—Accessory Power Connectors
Group 50FA—PowerShift Transmission (PST)
Group 50GB—Rear PTO
Group 50HA—Engines
Group 50IA—GreenStar™
Group 50IB—JDLink™
Group 50JA—Rear SCV’s and Rear Hitch
Group 50KA—Tracks Suspension
Group 50LA—Tracks Braking
Group 50MA—HVAC (Manual)
Group 50MB—HVAC (ATC)
Group 50NA—Tracks Steering
Group 50OA—Controller Area Network (CAN)
Section 245—ELECTRONIC CONTROL UNITS AND ADDRESSES
Group 05—General Information
Group 10—Calibration Procedures
Group 20—Control Unit Theory of Operation
Group 30—Control Unit Schematics
Group 50A—Armrest Control Unit Tests
Group 50B—Automatic Temperature Control Unit Tests
Group 50C—Cab Control Unit Tests
Group 50D—Cab Switch Module Control Unit (CSM) Tests
Group 50E—CommandCenter™ Control Unit Tests
Group 50F—Corner Post Display Control Unit Tests
Group 50G—Engine Control Unit (ECU) Tests
Group 50H—Rear Chassis Control Unit Tests
Group 50I—Roof Control Unit Tests
Group 50J—Tracks Steering Control Unit Tests
Group AIC—Armrest Interface Control Unit (AIC)
Group ATC—Automatic Temperature Control Unit (ATC)
Group CCU—Chassis Control Unit (CCU)
Group CLC—Cab Load Center Unit (CLC)
Group CSM—Cab Switch Module Control Software (CSM)
Group ECU—Engine Control Unit (ECU)
Group EIC—Engine Interface Control Unit (EIC)
Group FCC—Front Console Control Unit (FCC)
Group HCC—Hitch Control Software (HCC)
Group HV1—Hitch Valve Control Software (HV1)
Group JDL—JDLink™ (JDL)
Group OIC—Operator Interface Control Unit (OIC)
Group PDU—Primary Display Software (PDU)
Group PTP—Powershift Transmission Control Unit (PTP)
Group RLC—Roof Lighting Control Unit (RLC)
Group RPT—Rear PTO (RPT)
Group SCC—SCV Control Software (SCC)
Group SFA—Tracks Suspension Steering Control Unit (SFA)
Group SMV—Sequence Control Unit (SMV)
Group SV1—SCV I Control Software (SV1)
Group SV2—SCV II Control Software (SV2)
Group SV3—SCV III Control Software (SV3)
Group SV4—SCV IV Control Software (SV4)
Group SV5—SCV V Control Software (SV5)
Group SV6—SCV VI Control Software (SV6)
Group TEC-TEI—Tractor Equipment Interface Control Software (TEC/TEI)
Group TIP—Shift Control Software (TIP)
Group TMA—Tracks Steering System A-Box Main Control Software (TMA)
Group TMB—Tracks Steering System B-Box Main Control Software (TMB)
Group TSA—Tracks Steering System A-Box Supervisor Control Software (TSA)
Group TSB—Tracks Steering System B-Box Supervisor Control Software (TSB)
Group VLC—Vehicle Load Center Control Software (VLC)
Group VTI—Virtual Terminal Implement Control Software (VTI)
Section 249—ELECTRICAL COMPONENT INFORMATION
Group 40A—Electrical Assemblies
Group 40B—Sensors
Group 40E—Lights
Group 40F—Fuses
Group 40G—Charging System Components
Group 40H—Monitoring Devices
Group 40K—Relays
Group 40M—Motors
Group 40R—Resistors
Group 40S—Switches
Group 40V—Diodes
Group 40W—Wiring Harnesses
Group 40X—Interconnects and Ground Points
Group 40Y—Electronically Actuated Mechanical Devices
Section 250A—POWERSHIFT TRANSMISSION (PST)
Group 05—General Information
Group 10—Powershift Transmission (PST) Preliminary and Operational Checks
Group 20—Powershift Transmission (PST) Theory of Operation
Group 30—Powershift Transmission (PST) Schematics and Diagrams
Group 50—Powershift Transmission (PST) Diagnostic Tests and Adjustments
Section 250B—DRIVE TRAIN SYSTEMS
Group 05—General Information
Group 10A—Rear Axle—Operational Checks
Group 20A—Rear Axle—Theory of Operation
Group 30A—Rear Axle—Schematics
Group 50A—Rear Axle—Diagnostic Tests and Adjustments
Group 10B—PTO—Operational Checks
Group 20B—PTO—Theory of Operation
Group 30B—PTO—Schematics
Group 50B—PTO—Diagnostic Tests and Adjustments
Section 259—DRIVE TRAIN SYSTEM COMPONENT INFORMATION
Group 05—General Information
Group 40A—Axle Component Information
Group 40B—PTO Component Information
Section 260A—BRAKES
Group 05—General References
Group 10—Preliminary and Operational Checks
Group 20—Theory of Operation
Group 30—Schematics and Diagrams
Group 50—Tests and Adjustments
Section 260B—STEERING
Group 05—General Information
Group 10—Steering Operational Checks
Group 20—Steering Theory of Operation
Group 30—Steering Schematics
Group 50—Steering Tests and Adjustments
Section 269—STEERING AND BRAKE SYSTEM COMPONENT INFORMATION
Group 05—General Information
Group 40A—Brakes Component Information
Group 40B—Steering Component Information
Section 270—HYDRAULICS
Group 05—General Information
Group 10—Hydraulic Operational Checks
Group 20—Hydraulic Theory of Operation
Group 30—Hydraulic Schematics
Group 50—Hydraulic Tests and Adjustments
Section 279—HYDRAULIC SYSTEM COMPONENT INFORMATION
Group 05—General Information
Group 40—Hydraulic Component Information
Section 280—SUSPENSION SYSTEMS
Group 05—General References
Group 10—SFA Preliminary Checks
Group 20—SFA Theory of Operation
Group 30—SFA Schematics and Diagrams
Group 50—SFA Diagnostic Tests and Adjustments
Section 289—SUSPENSION SYSTEM COMPONENT INFORMATION
Group 05—General References
Group 40—Suspension System Component Information
Section 290—OPERATOR STATION
Group 05—General Information
Group 10A—HVAC Operational Checks
Group 20A—HVAC Theory of Operation
Group 50A—HVAC Diagnostic Tests and Adjustments
Group 10B—Seat Operational Checks
Group 20B—Seat Theory of Operation
Group 30B—Seat Schematics
Section 299—OPERATOR STATION COMPONENT INFORMATION
Group 05—General Information
Group 40A—HVAC Component Information
Group 40B—Seat Component Information
Section 300—SERVICE TOOLS AND INSTALLING TEST EQUIPMENT
Group 05—General Information
Group 10A—Dealer Fabricated Tools
Group 10B—Service Tools and Kits
Group 40—Electrical—Install Test Equipment
Group 50A—PowerShift Transmission—Install Test Equipment
Group 50C—Drive Systems—Install Test Equipment
Group 60A—Brake—Install Test Equipment
Group 60B—Steering—Install Test Equipment
Group 70—Hydraulics—Install Test Equipment
Group 90—Operator Station—Install Test Equipment
These are divided in two parts: repair and diagnostics. Repair sections tell how to repair the components. Diagnostic sections help you identify the majority of routine failures quickly.
This manual was planned and written for the Service Department; its place is in the shop. Use the manual whenever in doubt about correct maintenance procedures. Use it as a text book for training new Service Department personnel who are unfamiliar with John Deere Tractors.
Daily use of this manual as a guide in overcoming service problems will reduce error and costly delay to a minimum and as-sure you the best in finished service work. In many instances your customer’s confidence in your work will be improved when he sees you using the Service Manual. He knows you are following approved maintenance procedures and making proper adjustments. There is no guess-work when you use the manual.
Technical Manuals are concise guides for specific-machines. They are on-the-job guides-containing only the vital information needed for-diagnosis, analysis, testing, and repair.
Using the tractors manual as a guide will reduce error and costly delay. It will also assure you the best in finished service work.