John Deere 6230, 6330, 6430, 6530, 6630 Premium Tractors Repair Manual

John Deere 6230, 6330, 6430, 6530, 6630 Premium Tractors Service Repair Manual
Language: English
Format: PDF
Region and Publication: For Tractors Built in Europe (TM8008 & TM8060)
John Deere 6230, 6330, 6430, 6530, 6630 Premium Tractors Repair Manual – 1778 Pages
John Deere 6230, 6330, 6430, 6530, 6630 Premium Tractors Diagnostic Technical Manual – 4314 Pages
Operators Manual – 316 Pages
Region and Publication: For Tractors Built in North America (TM8079 & TM8081)
John Deere 6230, 6330, 6430 Premium Tractors Repair Manual – 1680 Pages
John Deere 6230, 6330, 6430 Premium Tractors Diagnostic Technical Manual – 8973 Pages
Operators Manual – 298 Pages
Table of Content of the 6230, 6330, 6430, 6530, 6630 Premium Tractors
Repair Manuals
Foreword
Safety
Safety Measures
General Information
Specifications
Tests and Adjustments
Predelivery Inspection
Engine
Removal and Installation of Components
Fuel, Air Intake, Cooling and Exhaust System
Removal and Installation of Components
Speed control
Fuel System
Air Intake System
Cooling System
Cold-Weather Starting Aids
Exhaust System
Electrical System
Connector Information
Charging Circuit
Starting Circuit
Electrical Components
Electronic Control Units
Removal and Installation of Electronic Control Units
Removal and Installation of Terminating Resistors
AutoPowr/IVT Transmission
Removal and Installation of Components
Transmission Shift Units
Input Housing 1.5
Output Housing 1.5
Differential Drive Shaft Assembly
PowrQuad Transmission
Removal and Installation of Components
Transmission Shift Unit
PowrQuad Module
Creeper Transmission
Option Transmission
Range transmission
Drive Train (without Transmission)
Removal and Installation of Components
U.J. Shaft and Torsion Damper
Front-Wheel Drive Clutch
Differential
Differential – 3D Animation
Hydraulic Pump Drive
Final Drives
Final Drives – 3D Animation
Rear PTO
Rear PTO – 3D Animation
Front Implement Drive
Steering and Brakes
Hydrostatic Steering
Brake Valve
Rear Brakes
Handbrake
Hydraulic Trailer Brake
Air-Brake System
AutoTrac
Hydraulic System
Operator Controls
Oil Filter, Charge Pump and Hydraulic Pump
Valves
Hitch
Selective Control Valves and Couplers
Independent Control Valves (ICVs)
Miscellaneous
Removal and Installation of Components
Main frame
Front Wheels, Rear Wheels and Fenders
Trailer Mounting and Swinging Drawbar
Triple Link Suspension (TLS) of Front-Wheel Drive Axle
Triple Link Suspension (TLS) of Front-Wheel Drive Axle – 3D Animation
Pick-Up Hitch
Operator’s Cab
Removal and Installation of Components
Controls and Instruments
Air Conditioning System
ClimaTrak
Heating System
Seats
Operator’s Cab
Cab Suspension
Special Tools
Special Tools (Dealer-Fabricated)
Special Tools (Available as Spare Parts)
Operation and Tests
Foreword
Serial Number Break 2008
General Information
Safety Measures
General References
Diagnostic Trouble Codes
ATC Control Unit
BCU Control Unit
BIF Control Unit
DSM Control Unit
DTI Control Unit
ECU Control Unit
EPC Control Unit
ETC Control Unit
HTC Control Unit
JDL Control Unit
PLC Control Unit
SIC Control Unit
SSU Control Unit
TCU Control Unit
TEC Control Unit
TEI Control Unit
TSC Control Unit
UIC Control Unit
UIM Control Unit
VTI Control Unit
Observable Symptoms
Electronics
Electronic Control Units
AutoPowr/IVT Transmission
PowrQuad Transmission
Drive Train (without Transmission)
Steering and Brakes
Hydraulic System
Miscellaneous
Operator`s Cab
System Diagnosis
Electronics
PowrQuad Transmission
Hydraulic System
JDL – System Diagnostics
VTI (GreenStar) – System Diagnostics
Engine
General Information
Operational Checks
Tests and Adjustments
Fuel, Air Intake and Cooling Systems
Tests and Adjustments
Fuel System
Air Intake System
Cooling System
Cold-Weather Starting Aids
Electrical System
Starting Motor and Charging Circuit
Fuel Preheater
Electrical Starting Aid
BIF Control Unit (Basic Informator)
Horn
Operator`s Seat and Cigarette Lighter
Lights
Connector for accessories
Radio, Dome Light, Console Light and Access Step Light
ATC/ETC/HTC Control Units (Air Conditioning, Fan and Heater)
3- and 7-Terminal Power Outlet Sockets
BCU Control Unit (Electronic Hitch Control)
BCU Control Unit (Basic Functions)
Signal Socket and Service Socket
TSC Control Unit (Suspension)
SIC Control Unit (Selective Control Valves)
CAN BUS Terminating Resistor
Level 14 ECU Control Unit (Electronic Engine Control) for 4-Valve
Engine with HPCR
Level 16 ECU Control Unit (Electronic Engine Control) for 2-Valve
Engine with HPCR
TCU Control Unit (Transmission Control with AutoPowr/IVT Transmission)
EPC Control Unit (Transmission Control with PowrQuad Plus or
AutoQuad Plus Transmission)
UIC Control Unit (Transmission Control with AutoPowr/IVT Transmission)
PLC Control Unit (Electronic Park Lock with AutoPowr/IVT Transmission)
Electrical Outside Mirrors
JDL Control Unit (JDLink)
TEC Control Unit (ISOBUS)
GreenStar (AMS)
SSU Control Unit (AutoTrac)
UIM/VTI Control Units (GreenStar Display)
Electro-Hydraulic Pick-Up Hitch
PC6 Power Module (HF) (Cab)
PC0 Power Module (Roof)
PC5 Power Module (Transmission)
DTI Control Unit (CommandCenter)
Component Information – Connectors and Contacts
Component Information – Connectors (X001 to X249)
Component Information – Connectors (X250 to X499)
Component Information – Connectors (X500 to X749)
Component Information – Connectors (X750 to X999)
Component Information – Connectors (XGND)
Component Information – Wiring Harnesses
Component Information – Electrical Parts/Components
Component Information – Electrical Parts/Components (Actuators)
Component Information – Electrical Parts/Components (Sensors/Switches/Potentiometers)
Component Information – Electrical Parts/Components (Fuses/Relays/Diodes)
Component Information – Electrical Parts/Components (Headlamps/Lights)
Component Information – Electrical Parts/Components (Other)
Component Information – Ground Connections
Component Information – CAN BUS Systems
Electronic Control Units
Operation and General Information on Diagnostics
Interactive Tests
Interactive Calibrations
Information on How to Reprogram Control Units
Data BUS Systems
ATC Controller
BCU Control Unit
BIF Control Unit
DSM Control Unit
DTI Control Unit
ECU Control Unit
EPC Control Unit
ETC Control Unit
HTC Control Unit
JDL Control Unit
PC0 Power Module
PC5 Power Module
PC6 Power Module (HF)
PLC Control Unit
SIC Control Unit
SSU Control Unit
TCU Control Unit
TEC Control Unit
TSC Control Unit
UIC Control Unit
UIM Control Unit
VTI Control Unit
AutoPowr/IVT Transmission
Operational Checks
Tests and Adjustments
Theory of Operation
PowrQuad Transmission
Operational Checks
Tests and Adjustments
Theory of Operation
Drive Train (without Transmission)
Operational Checks
Tests and Adjustments
Front-Wheel Drive Clutch
Differential
Final Drives
Rear PTO Options
Steering and Brakes
Introductory Checks
Operational Checks
Tests and Adjustments
Hydrostatic Steering
Brake Valve
Rear Brakes
Parking Brake
Hydraulic Trailer Brake
Air-Brake System
AutoTrac
Hydraulic System
Operational Checks
Tests and Adjustments
Theory of Operation
Oil Filter, Charge Pump and Hydraulic Pump
Hitch
Selective Control Valves (SCVs)
Independent Control Valves (ICVs)
Hydraulic Block
Miscellaneous
Operational Checks
Tests and Adjustments
Theory of Operation
Operator`s Cab
Operational Checks
Tests and Adjustments
Ventilation/Heating
Air Conditioning System
ClimaTrak
Cab Suspension
Special Tools
Special Tools (Dealer-Fabricated)
Special Tools (Available as Spare Parts)
READ THIS MANUAL carefully to learn how to operate and service your Tractors correctly.
Technical manual is divided into two parts: maintenance manual as well as operational principle and test manual. Maintenance manual introduces how to repair machine parts. Operational principle and test manual helps you quickly handle common faults.
The John Deere 6230, 6330, 6430, 6530, 6630 Premium Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.
Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.