John Deere 6010, 6110, 6210, 6310, 6410, 6510, 6610 Tractor Technical Manual

Table of Contents
Repair Manual (TM4559)
SAFETY
Safety Measures
GENERAL INFORMATION
Specifications
Tune-Up
Predelivery Inspection
ENGINE
Engine Removal and Installation
FUEL, AIR INTAKE, COOLING AND EXHAUST SYSTEMS
Speed Control Linkage
Fuel System
Air Intake System
Cooling System
Cold-Weather Starting Aids
Exhaust System
ELECTRICAL SYSTEM
Connectors
Wiring Harnesses
Charging Circuit
Starting Motor Circuit
Fuses, Relays and Switches
Monitoring Systems
Electrical Components
SYNCROPLUS TRANSMISSION
Removal and Installation of Transmission Components
Transmission Shift Controls
Perma Clutch II
Gear Transmission
POWER REVERSER
Removal and Installation of Power Reverser Module
Transmission Shift Controls
Power Reverser Module
Gear Transmission
AUTOPOWR TRANSMISSION
Removing and Installing the AutoPowr Transmission
Transmission Shift Controls
Input Housing
Output Housing
Assembling the Differential Drive Shaft
POWRQUAD, POWRQUAD PLUS AND AUTOQUAD TRANSMISSIONS
Removal and Installation of PowrQuad Module
Transmission Shift Controls
PowrQuad Module
Creeper Transmission
Option Transmission
Range Transmission
DRIVE SYSTEMS
Removal and Installation of Components
U-Jointed Shafts and Torsion Damper
Front-Wheel Drive Clutch
Differential
Hydraulic Pump Drive
Final Drives
Rear PTO Options
Front PTO
Front Implement Drive
STEERING AND BRAKES
Hydrostatic Steering
Steering Cylinders
Brake Valve (Non-Power Brakes)
Brake Valve (Power Fill Brakes)
Brake Valve (with MFWD and Disk Brake)
Rear Brakes
Handbrake
Hydraulic Trailer Brake
Air Brakes
HYDRAULIC SYSTEM
Controls
Hydraulic Pump and Charge Pump (PFC Hydraulic System)
Hydraulic Pump (PC Hydraulic System)
Valves
Valves on PC Hydraulic System
Rockshaft and Rockshaft Cylinder
Three-Point Hitch
Selective Control Valves and Couplers
Independent Control Valve
MISCELLANEOUS
Removal and Installation of Components
Main Frame
Front Axle
Front and Rear Wheels
Trailer Hitch and Swinging Drawbar
Triple Link Suspension (TLS) of FWD Axle
Pick-Up Hitch
OPERATOR’S CAB AND 2-POST ROPS
Tilting, Removing and Installing the Operator’s Cab
Removing and Installing the Open Operator’s Station
Controls and Instruments
Electronic Hitch Control Components
Air Conditioning System
Heating System (6010 to 6610)
Operator’s Cab
Seats
Radio
SPECIAL TOOLS (DEALER-FABRICATED)
Special Tools (Dealer-Fabricated)
Operation and Tests Manual (TM4552)
Foreword
Safety
Safety
Service Code Diagnostics
BCU Service Code Diagnostics
BIF Service Code Diagnostics
ECU (Level 1 with LUCAS injection pump) Service Code Diagnostics
ECU (Level 4 with BOSCH VP44 injection pump) Service Code Diagnostics
HCU Service Code Diagnostics
PCU Service Code Diagnostics
PEC Service Code Diagnostics
PLC Service Code Diagnostics
RCU Service Code Diagnostics
SFA Service Code Diagnostics
TCU Service Code Diagnostics
UIC Service Code Diagnostics
Observable Symptoms
Electrical System
PowrQuad, PowrQuad Plus and AutoQuad Transmissions
Drive System (except transmission)
Steering and Brakes
Hydraulic System
Engine
Tests
Fuel, Air Intake and Cooling Systems
System Diagnosis
Tests and Adjustments
Fuel System
Air Intake System
Cooling System
Cold-Weather Starting Aids
Electrical System
General
Functional Schematics and Wiring Diagrams (6010-6910S)
Functional Schematics and Wiring Diagrams (SE Tractors)
Functional Schematics and Wiring Diagrams (2-Post ROPS)
Functional Schematics and Wiring Diagrams (AutoPowr)
Circuit Testing (6010-6910S with Cab)
Sub-System Diagnostics (SE Tractors)
Sub-System Diagnostics (2-Post ROPS)
Circuit Testing (AutoPowr Transmission)
Data BUS Systems
Data BUS Systems –– Diagnosis
Adjustments
Component Testing
Electronic Control Units
Operation and General Information on Diagnostics
BCU References
BIF References
ECU (Level 1) References
HCU References
PCU References
PEC References
PLC References
RCU References
SFA References
TCU References
UIC References
SyncroPlus Transmission
Operational Checkout
Troubleshooting
Tests and Adjustments
SyncroPlus Transmission Operation
Perma Clutch II
Gear Transmission
Creeper Transmission
Range Transmission
Power Reverser Transmission
Operational Checkout
Troubleshooting
Test and Adjustments
Power Reverser Operation
Power Reverser Module
Gear Transmission
Power Shift Transmission
Operational Checkout
Troubleshooting
Adjustments
Theory of Operation
AutoPowr Transmission
Diagnosis – UIC
Diagnosis – TCU
Diagnosis – PLC
Tests and Adjustments
Operation
PowrQuad, PowrQuad Plus and AutoQuad II Transmissions
Operational Checkout
POWRQUAD™Transmission Check
Troubleshooting on PowrQuad Plus and AutoQuad II
Tests and Adjustments
PowrQuad Transmission Operation
PowrQuad Plus and AutoQuad II Transmission Operation
Creeper Transmission
Range Transmission
Drive Systems
Operational Checkout
Troubleshooting
Tests
Front-Wheel Drive Clutch
Differential
Final Drives
Rear PTO Options
Front PTO
Steering and Brakes
Operational Checkout
Troubleshooting
Tests and Adjustments
Hydrostatic Steering
Hydraulic Brakes
Handbrake
Hydraulic Trailer Brake
Air Brake System
Hydraulic System
Operational Checkout
PFC Hydraulic System Troubleshooting
PC Hydraulic System Troubleshooting
Tests and Adjustments
PFC Hydraulic System
Charge Oil Pump
Hydraulic Pumps
Valves, Oil Cooler and Filter
Rockshaft
Selective Control Valves and Couplers
Independent Control Valve (ICV)
PC Hydraulic System and Components
Miscellaneous
TLS Front Axle Operational Checkout
TLS Front Axle Troubleshooting
TLS Front Axle Tests and Adjustments
TLS Front Axle Operation
Operators Cab
Operational Checkout
Air Conditioner Troubleshooting
Ventilation and Heater Troubleshooting
Operator’s Seat Troubleshooting
Air Conditioner Operation
Ventilation and Heating Operation
Special Tools (Dealer-Fabricated)
Special Tools (Dealer-Fabricated)
Technical manual is divided into two parts: maintenance manual as well as operational principle and test manual. Maintenance manual introduces how to repair machine parts. Operational principle and test manual helps you quickly handle common faults.