John Deere 862B Series II Scraper Repair Technical Manual (S.N after 818323)

Table of Contents
Repair Technical Manual (TM1725)
SECTION 00—General Information
Group 0001—Safety
Group 0002—General Specifications
Group 0003—Torque Values
Group 0004—Fuels and Lubricants
SECTION 01—Wheels
Group 0110—Powered Wheels and Fastenings
SECTION 02—Axles and Suspension System
Group 0200—Drive Axle Housing and Support
Group 0210—Differential or Bevel Drive
Group 0225—Input Drive Shaft and U-Joints
Group 0230—Non-Powered Wheel Axles
Group 0250—Axle Shaft, Bearings and Reduction Gears
Group 0260—Hydraulic System
SECTION 03—Transmission
Group 0300—Removal and Installation
Group 0315—Controls Linkage
Group 0325—Input Drive Shafts and U-Joints
Group 0350—Gears, Shafts, Bearings and Power Shift Clutch
Group 0360—Hydraulic System
SECTION 04—Engine
Group 0400—Removal and Installation
SECTION 05—Engine Auxiliary Systems
Group 0505—Cold Weather Starting Aids
Group 0510—Cooling Systems
Group 0515—Speed Controls
Group 0520—Intake System
Group 0530—External Exhaust System
Group 0560—External Fuel Supply Systems
SECTION 06—Torque Converter
Group 0641—Housing and Cover
Group 0651—Converter Turbine, Gears, and Shaft
SECTION 09—Steering System
Group 0960—Hydraulic System
SECTION 10—Service Brakes
Group 1011—Active Elements
Group 1060—Hydraulic System
SECTION 11—Park Brake
Group 1111—Active Elements
Group 1160—Hydraulic System
SECTION 13—Miscellaneous Vehicle
Group 1370—Central Lubrication Systems
SECTION 16—Electrical Systems
Group 1671—Batteries, Supports and Cables
Group 1672—Alternator, Regulator and Charging System Wiring
Group 1673—Lighting System
Group 1674—Wiring Harness and Switches
Group 1675—System Controls
SECTION 17—Frame, Chassis or Supporting Structure
Group 1740—Frame Installation
SECTION 18—Operator’s Station
Group 1810—Operator Enclosure
Group 1821—Seat and Seat Belt
Group 1830—Heating and Air Conditioning
SECTION 21—Main Hydraulic System
Group 2160—Main Hydraulic System
SECTION 35—Scraper and Haulage Device
Group 3501—Blades or Cutting Edges
Group 3540—Frames
Group 3560—Hydraulic System
SECTION 36—Conveyor and Elevating Device
Group 3612—Conveyor or Mast
Group 3615—Controls Linkage
Group 3640—Frames
Group 3650—Gearbox
Group 3660—Hydraulic System (S.N. —833883)
Group 3665—Hydraulic System (S.N. 833884—)
SECTION 99—Dealer Fabricated Tools
Group 9900—Dealer Fabricated Tools
Operation and Test Manual (TM1724)
SECTION 9000—General Information
Group 01—Safety
Group 02—General Specifications
Group 03—Torque Values
Group 04—Fuels and Lubricants
SECTION 9005—Operational Checkout Procedure
Group 10—Operational Checkout Procedure
SECTION 9010—Engine
Group 05—Theory of Operation
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Tests
SECTION 9015—Electrical System
9Group 05—System Information
Group 10—System Diagrams
Group 15—Sub-System Diagnostics
Group 20—Adjustments and Additional Information
SECTION 9020—Power Train
Group 05—Theory of Operation
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Tests
SECTION 9025—Hydraulic System
Group 05—Theory of Operation
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Test
SECTION 9031—Heating and A/C
Group 05—Theory of Operation
Group 10—System Operational Checks
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Test
This Manual is intended for serve and repair. Service Manual contains detailed repair information, pictures and diagrams, fitting instructions, technical specifications, special instructions, assembly instructions, troubleshoot information for John Deere scrapers.
Measurements in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
-Repair sections tell how to repair the components.
-Operation and tests sections help you identify the majority of routine failures quickly.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
These are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing and repair.