John Deere 1600 Series III Turbo Mower Repair Manual (TM147819)

Table of Contents
Section 10—General Information
Group 10—Safety
Group 20—General Specifications
Group 30—Fuel and Lubricants
Group 40—Machine Specifications
Section 20—Engine Repair
Group 10—Engine
Group 20—Fuel and Air
Group 30—Cooling
Section 30—Electrical Repair
Group 10—Battery
Group 20—Wiring Harnesses
Section 40—Power Train Repair
Group 10—Power Train
Section 50—Hydraulics Repair
Group 10—Hydraulic Valves and Cylinders
Group 20—Hydraulic Pump
Group 30—Hydraulic Motors
Group 40—Hydraulic Reservoir and Oil Cooler
Section 60—Steering Repair
Group 10—Steering
Section 70—Brake Repair
Group 10—Brakes
Section 80—Attachments Repair
Group 10—Mower Deck
Section 90—Operator Station Repair
Group 10—Operator’s Station
Section 100—Miscellaneous Repair
Group 10—Miscellaneous
Section 220—Engine Operation, Tests, and Adjustments
Group 10—Theory of Operation
Group 20—Engine Diagnosis
Group 30—Fuel and Air Operation, Tests, and Adjustments
Group 40—Turbocharger Operation, Tests, and Adjustments
Group 50—Engine Tests and Adjustments
Section 230—Electrical Operation, Tests, and Adjustments
Group 10—Component Location
Group 20—Theory of Operation
Group 30—Diagnosis
Group 40—Connectors
Group 50—Schematics
Group 60—Tests and Adjustments
Section 240—Controllers Operation, Tests, and Adjustments
Group 10—Set Up, PDU
Group 20—Theory of Operation
Group 30—Diagnose—DTCs, ECU
Group 40—Diagnose—DTCs, VCU
Group 50—Tests and Adjustments
Group 60—DPF Functions and DTCs
Section 250—Power Train Operation, Tests, and Adjustments
Group 10—Component Location
Group 20—Theory of Operation
Group 30—Diagnosis
Group 40—Tests and Adjustments
Section 260—Hydraulics Operation, Tests, and Adjustments
Group 10—Component Location
Group 20—Theory of Operation
Group 30—Schematics
Group 40—Diagnosis
Group 50—Tests and Adjustments
Section 270—Steering Operation, Tests, and Adjustments
Group 10—Component Location
Group 20—Theory of Operation
Group 30—Diagnosis
Group 40—Tests and Adjustments
Section 280—Brake Operation, Tests, and Adjustments
Group 10—Component Location
Group 20—Theory of Operation
Group 30—Diagnosis
Group 40—Tests and Adjustments
Section 290—Attachments Operation, Tests, and Adjustments
Group 10—Component Location
Group 20—Diagnosis
Group 30—Tests and Adjustments
Section 299—Service Tools
Group 10—Tools and Kits
This TM147819 manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use. Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
These are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.