John Deere TeamMate IV 1200 Series Inboard Planetary Axles Component Technical Manual

Table of Content (Component Technical Manual CTM140119)
Section 01: General Information
Group 000: Safety
Recognize Safety Information
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Use Proper Tools
Construct Dealer-Made Tools Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Live With Safety
Group 005: General
General Inboard Planetary Axle Specifications
Axle Identification
Serial Number Plate
Specification and Configuration Code Plate – 1200 Series
General Repair Procedures
Sealing Instructions
Transmission and Hydraulic Oil
Service and Maintenance Schedule
Check, Drain, and Refill Axle Oil
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Grease
Hydraulic Connections
Section 02: Repair and Adjustments
Group 010: Oscillation Assembly
Axle Oscillation Support — Identification
Front Oscillation Support — Installation
Front Oscillation Support — Removal
Rear Oscillation Support — Assemble
Rear Oscillation Support — Disassemble
Input Housing Oscillating Support Sleeves — Installation
Oscillating Support — Inspection
Group 020: Axle Repair Stand
Axle Repair Stand — Installation
Axle Repair Stand — Removal
Group 030: Helical Spline Input Housing Assembly
Pinion Shaft and Input Housing Assembly ─ Assembly
Input Yoke — Installation
Input Yoke — Removal
Input Oil and Grease Seal — Installation
Input Oil and Grease Seal — Removal
Input Housing Assembly ─ Assemble
Input Housing Assembly ─ Installation
Input Housing Assembly ─ Removal
Determine Differential Input Shaft Cone Point Shim Pack
Axle Input Housing Assembly — Preload and End Play Adjustment
Axle Input Housing Assembly — End Play Adjustment (In Vehicle)
Group 040: Final Drive Assembly
Axle End and Final Drive Assembly ─ Assembly
Axle End and Final Drive Assemblies ─ Removal
Axle Shaft Bearing — Removal and Installation
Axle Face Seals — Installation
Axle Housing to Axle Shaft — Installation
Axle Bearings — Adjustment
Locking Plate — Installation (Standard Series)
Axle End and Final Drive Assemblies — Installation
Group 050: Planetary Carrier Assembly
Planetary Carrier Assembly — Assembly
Planetary Carrier — Assemble
Planetary Carrier — Inspection
Planetary Carrier — Tear Down
Group 060: Single Disk Service Brake
Single Disk Service Brake — Assembly
Single Disk Service Brake — Assemble
Single Disk Service Brake — Installation
Single Disk Service Brake — Removal
Group 070: Differential Case Assembly
Differential Case Assembly — Assembly
Differential Case Assembly — Removal
Bearing Quill, Gear Side — Disassemble and Assemble (Without Seals)
Bearing Quill, Opposite Gear Side — Disassemble and Assemble (With Seals)
Differential Assembly ─ Assembly
Differential Assembly — Removal
Differential Locking Clutch — Assemble
Differential Locking Clutch — Teardown
Differential Assembly — Assemble
Differential Assembly — Teardown
Differential Ring Gear — Assemble
Differential Ring Gear — Teardown
Differential Case Assembly — Assemble
Differential Assembly — Bearing Preload Adjustment
Differential Assembly — Backlash Adjustment
Section 03: Theory of Operation
Group 100: Axle Operation
Axle Oscillation
Inboard Planetary Axle Operation
Differential Operation
Standard Differential Operation
Dif-Lok Differential Operation
Final Drive – Axle Operation
Service Brake Operation
Section 04: Diagnostics
Group 200: Brake Inspection, Adjustments, Tests, and Bleeding
Brake Disk Inspection (External)
Annular Brake Piston Inspection
Service Brake Leak Test
Group 210: Operational Checks
Axle Vertical Movement Check
Check Carrier Backlash
Check Ring Gear and Pinion Tooth Contact Pattern
Group 220: Differential and Axle Assembly Tests
Air Test Differential Lock (Dif-Lock)
Air Test Axle Assembly
Differential Lock (Dif-Lock) Function Test
Group 230: Troubleshooting
Troubleshoot Axle and Differential
Section 05: Tools and Other Materials
Group 300: Special Tools
Group 310: Other Materials
Other Material
Section 06: Specifications
Group 400: Bolts and Cap Screws Specifications
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Group 410: Sealants and Adhesives Cross-Reference
Sealants and Adhesives Cross-Reference Chart
This component technical manual in conjunction with the machine technical manual. See the-machine technical manual for information on component removal and installation, and gaining access to-the components.
Information is organized in groups for the various components requiring service instruction. At the-beginning of each group are summary listings of all applicable essential tools, service equipment and-tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and-torque values and covers the recommended repair procedure for the Team Mate™ IV1200 Series Inboard Planetary Axles.
Some from these axles, such as axle housings, brakes, and input quills, may be serviced-without removing the complete axle assembly from the machine. You may have to determine this procedure yourself for a safe removal of such components. See information to remove and install the-complete axle assembly.