John Deere 544G, 544G LL, 544G TC, 624G, 644G Loader Technical Manual

Table of Content
Repair Technical Manual – TM1530
Section 00—General Information
Group 01—Safety Information
Group 02—General Specifications
Group 0003—Torque Values
Group 0004—Fuels And Lubricants
Group 0005—Inspection Procedures
Section 01—Wheels
Group 0110—Powered Wheels And Fastenings
Section 02—Axles And Suspension Systems
Group 0200—Removal And Installation
Group 0225—Axle Shafts, Bearings And U-Joints
Group 0260—Hydraulic System
Section 03—Transmission
Group 0300—Removal And Installation
Group 0315—Control Linkage
Group 0325—Input Drive Shafts And U-Joints
Group 0350—Gear, Shafts, Bearings And Power Shift Clutch
Group 0360—Hydraulic System
Section 04—Engine
Group 0400—Removal And Installation
Section 05—Engine Auxiliary Systems
Group 0505—Cold Weather Starting Aids
Group 0510—Cooling System
Group 0515—Speed Controls
Group 0520—Intake System
Group 0560—External Fuel Supply System
Section 07—Dampener Drive
Group 0752—Elements
Section 09—Steering System
Group 0930—Secondary Steering
Group 0960—Hydraulic System
Section 10—Service Brakes
Group 1011—Active Elements
Group 1060—Hydraulic System
Section 11—Park Brake
Group 1111—Active Elements
Group 1160—Hydraulic System
Section 15—Equipment Attaching
Group 1511—Drawbar
Section 16—Electrical Systems
Group 1671—Batteries, Support And Cables
Group 1672—Alternator, Regulator And Charging
System Wiring
Group 1673—Lighting System
Group 1674—Wiring Harness And Switches
Group 1677—Motors And Actuators
Section 17—Frame Or Supporting Structure
Group 1740—Frame Installation
Group 1746—Frame Bottom Guards
Group 1749—Chassis Weights
Section 18—Operator’s Station
Group 1800—Removal And Installation
Group 1810—Operator Enclosure
Group 1821—Seat And Seat Belt
Group 1830—Heating And Air Conditioning
Section 31—Loader
Group 3102—Bucket
Group 3140—Frames
Group 3160—Hydraulic System
Section 99—Dealer Fabricated Tools
Group 9900—Dealer Fabricated Tools
Operation and Test Manual – TM1529
Section 9000—General Information
Group 01—Safety Information
Group 02—General Specifications
Group 03—Torque Values
Group 04—Fuels And Lubricants
Section 9005—Operational Checkout Procedure
Group 10—Operational Checkout Procedure
Section 9010—Engine Operation And Tests
Group 05—Theory Of Operation
Group 10—System Operational Checks
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Tests
Section 9015—Electrical System
Group 05—System Information
Group 10—System Diagrams
Group 15—Sub-System Diagnostics
Group 20—References
Section 9020—Power Train Operation And Tests
Group 05—Theory Of Operation
Group 10—System Operational Checks
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Tests
Section 9025—Hydraulic System Operation And Tests
Group 05—Theory Of Operation
Group 10—System Operational Checks
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Test
Section 9031—Air Conditioning System
Group 05—Theory Of Operation
Group 10—System Operational Checks
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Tests
Measurements in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
The John Deere 544G, 544G LL, 544G TC, 624G, 644G Loader Technical manuals are divided in two parts: Repair and Operation and Tests.
-Repair sections tell how to repair the components.
-Operation and tests sections help you identify the majority of routine failures quickly.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing and repair.