John Deere 9540i CTS, 9560i CTS, 9580i CTS, 9640i CTS, 9660i CTS, 9680i CTS, 9780i CTS Combines Repair Manual

Table of Content (Technical Manual – TM4937)
SECTION 210—General Diagnostic Trouble Codes
Group 05—Safety
Group 10—Combine and Component Identification
Group 15—Standard Torque Values
Group 20—Diagnostic and Testing Procedures
Group 22—UIM External Display Diagnostic Trouble Codes
Group 23—VTi – GREENSTAR Display 2100/2600 Diagnostic Trouble Codes
SECTION 211—Diagnostic Trouble Codes
Group 1—A00 – Engine Control Unit Diagnostic Trouble Codes
Group 2—C00 – Armrest Control Unit Diagnostic Trouble Codes
Group 3—C03 – Cornerpost Control Unit Diagnostic Trouble Codes
Group 4—Control Unit SSU Diagnostic Trouble Codes
Group 5—Control Unit SSU Last Exit Codes
Group 6—E00 – Tailings Master Sensor Diagnostic Trouble Codes
Group 7—E01 – Header Control Unit Diagnostic Trouble Codes
Group 8—E02 – Right Control Unit Diagnostic Trouble Codes
Group 9—E03 – Left Control Unit Diagnostic Trouble Codes
Group 10—E04 – Left Control Unit 2 Diagnostic Trouble Codes
Group 11—E13 – Control Unit E13 Diagnostic Trouble Codes
Group 12—E14 – Control Unit E14 Diagnostic Trouble Codes
Group 13—E15 – Control Unit E15 Diagnostic Trouble Codes
Group 14—GREENSTAR Display Warning Messages and Diag Trouble Codes
Group 15—GREENSTAR KeyCard and PC Data Storage Card Warning Messages
Group 16—GREENSTAR Mobile Processor Warning Messages
Group 17—HARVEST DOC Warning Messages
Group 18—Moisture Sensor Diagnostic Trouble Codes
Group 19—STARFIRE iTC Diagnostic Trouble Codes
Group 20—STARFIRE Receiver Warning Messages
Group 21—Terrain Compensation Module
SECTION 212—Observable Symptoms
Group 220—Engine System
Group 230—Air Intake and Cooling Systems
Group 240—Electrical System
Group 250—Power Train System
Group 255—Four-Wheel Drive System
Group 260—Brake System
Group 270—Hydraulic System
Group 275—Main Gearcase System
Group 280—Steering System
Group 290—CLIMATRAK System
Group 300—Separator System
SECTION 220—Engine
Group 05—General Information
Group 10—Test Procedures and Adjustments
Group 15A—Engine Type Identification
Group 15B—Engine Diagnostics – Type A
Group 15C—Engine Diagnostics – Type B
Group 15D—Engine Diagnostics – Type C
Group 15E—Engine Diagnostics – Type D
Group 15F—Engine Diagnostics – Type E
Group 20—Component Identification and Location
SECTION 230—Air Intake and Cooling Systems
Group 05—General Information
Group 10—Test Procedures and Adjustments
Group 15A—Air Intake System Diagnostics
Group 15B—Engine Cooling Package Type Identification
Group 15C—Engine Cooling Package Diagnostics – Type A
Group 15D—Engine Cooling Package Diagnostics – Type B
Group 20—Component Identification and Location
SECTION 240—Electrical System
Group 05—How to Use This Diagnostic Information
Group 10A—Accessing Diagnostic Trouble Codes and Addresses
Group 10B—Diagnostic Trouble Codes, Warning Messages and Fault Codes
Group 10C—Diagnostic Addresses By Controller
Group 10D—Calibration Procedures
Group 10E—Machine Setting Addresses
Group 10F—Functional Schematics
Group 15A—Alternator and Battery Diagnostics
Group 15B—Armrest Control Unit – Overall Diagnostics
Group 15C—Automatic Combine Adjust Type Identification
Group 15D—Automatic Combine Adjust Diagnostics – Type A
Group 15E—Automatic Combine Adjust Diagnostics – Type B
Group 15F—Auxiliary Power Strip Outlet Diagnostics
Group 15G—Backup Alarm Type Identification
Group 15H—Backup Alarm Diagnostics – Type A
Group 15I—Backup Alarm Diagnostics – Type B
Group 15J—CAN Bus Type Identification
Group 15K—CAN Bus 1 Diagnostics – Type A
Group 15L—CAN Bus 1 Diagnostics – Type B
Group 15M—CAN Bus 2 Diagnostics
Group 15N—Chopper Vane Adjust Diagnostics
Group 15O—Cleaning Fan Speed Adjust Diagnostics
Group 15P—ClimaTrak™ Type Identification
Group 15Q—ClimaTrak Diagnostics – Type A
Group 15R—ClimaTrak Diagnostics – Type B
Group 15S—ClimaTrak Diagnostics – Type C
Group 15T—COMFORT COMMAND™ Seat Diagnostics
Group 15U—Control Unit E13 – Overall Diagnostics
Group 15V—Control Unit E14 – Overall Diagnostics
Group 15W—Control Unit E15 – Overall Diagnostics
Group 15X—Control Unit SSU – Overall Diagnostics
Group 15Y—Cornerpost Control Unit – Overall Diagnostics
Group 15Z—Cornerpost – Chaffer Position Diagnostics
Group 15AA—Cornerpost – Cleaning Fan Speed Diagnostics
Group 15AB—Cornerpost – Engine Hourmeter Diagnostics
Group 15AC—Cornerpost – Engine Speed Type Identification
Group 15AD—Cornerpost – Engine Speed Diagnostics – Type A
Group 15AE—Cornerpost – Engine Speed Diagnostics – Type B
Group 15AF—Cornerpost – Engine Speed Diagnostics – Type C
Group 15AG—Cornerpost – Engine Speed Diagnostics – Type D
Group 15AH—Cornerpost – Engine Speed Diagnostics – Type E
Group 15AI—Cornerpost – Engine Temperature Type Identification
Group 15AJ—Cornerpost – Engine Temperature Diagnostics – Type A
Group 15AK—Cornerpost – Engine Temperature Diagnostics – Type B
Group 15AL—Cornerpost – Engine Temperature Diagnostics – Type C
Group 15AM—Cornerpost – Engine Temperature Diagnostics – Type D
Group 15AN—Cornerpost – Engine Temperature Diagnostics – Type E
Group 15AO—Cornerpost – Feeder House Speed Diagnostics
Group 15AP—Cornerpost – Fuel Gauge Diagnostics
Group 15AQ—Cornerpost – Ground Speed Diagnostics
Group 15AR—Cornerpost – HEADERTRAK™ Ground Pressure Diagnostics
Group 15AS—Cornerpost- HEADERTRAK Tilt Position Diagnostics
Group 15AT—Cornerpost – Precleaner Position Diagnostics
Group 15AU—Cornerpost – Separator Hourmeter Diagnostics
Group 15AV—Cornerpost – Sieve Position Diagnostics
Group 15AW—Cornerpost – Threshing Clearance Diagnostics
Group 15AX—Cornerpost – Threshing Speed Diagnostics
Group 15AY—Delayed Power Diagnostics
Group 15AZ—Dial-A-Speed™ Diagnostics
Group 15BA—Engine Compartment Relay Panel Type Identification
Group 15BB—Engine Compartment Relay Panel Diagnostics – Type A
Group 15BC—Engine Compartment Relay Panel Diagnostics – Type B
Group 15BD—Engine Compartment Relay Panel Diagnostics – Type C
Group 15BE—Engine Control Unit – Type Identification
Group 15BF—Engine Control Unit – Overall Diagnostics – Type A
Group 15BG—Engine Control Unit – Overall Diagnostics – Type B
Group 15BH—Engine Control Unit – Overall Diagnostics – Type C
Group 15BI—Engine and Fuel Control Type Identification
Group 15BJ—Engine and Fuel Control Diagnostics – Type A
Group 15BK—Engine and Fuel Control Diagnostics – Type B
Group 15BL—Engine and Fuel Control Diagnostics – Type C
Group 15BM—Engine and Fuel Control Diagnostics – Type D
Group 15BN—Engine and Fuel Control Diagnostics – Type E
Group 15BO—Feeder House/Reel Reverser Type Identification
Group 15BP—Feeder House/Reel Reverser Diagnostics – Type A
Group 15BQ—Feeder House/Reel Reverser Diagnostics – Type B
Group 15BR—Four-Wheel Drive Diagnostics
Group 15BS—Fuel Transfer Pump Type Identification
Group 15BT—Fuel Transfer Pump Diagnostics – Type A
Group 15BU—Fuel Transfer Pump Diagnostics – Type B
Group 15BV—Fuel Transfer Pump Diagnostics – Type C
Group 15BW—Glow Plugs – Type Identification
Group 15BX—Glow Plug Diagnostics – Type A
Group 15BY—Glow Plug Diagnostics – Type B
Group 15BZ—Grain Tank Cover Fold Type Identification
Group 15CA—Grain Tank Cover Fold Diagnostics – Type A
Group 15CB—Grain Tank Cover Fold Diagnostics – Type B
Group 15CC—GreenStar Data Card Type Identification
Group 15CD—GreenStar Data Card Diagnostics – Type A
Group 15CE—GreenStar Data Card Diagnostics – Type B
Group 15CF—GreenStar Display Type Identification
Group 15CG—GreenStar Display Diagnostics – Type A
Group 15CH—GreenStar Display Diagnostics – Type B
Group 15CI—GreenStar Documentation Type Identification
Group 15CJ—GreenStar Documentation Diagnostics – Type A
Group 15CK—GreenStar Documentation Diagnostics – Type B
Group 15CL—GreenStar Documentation Diagnostics – Type C
Group 15CM—GreenStar External Display Control
Group 15CN—GreenStar Mass Flow Sensor
Group 15CO—GreenStar Mobile Processor
Group 15CP—GreenStar Moisture Sensor
Group 15CQ—GreenStar Printer Diagnostics
Group 15CR—GreenStar RTK (Real Time Kinematic) Type Identification
Group 15CS—GreenStar RTK Diagnostics – Type A
Group 15CT—GreenStar RTK Diagnostics – Type B
Group 15CU—GreenStar – StarFire – Type Identification
Group 15CV—GreenStar StarFire Diagnostics – Type A
Group 15CW—GreenStar StarFire Diagnostics – Type B
Group 15CX—GreenStar StarFire Diagnostics – Type C
Group 15CY—GreenStar Steering – Auto – Type Identification
Group 15CZ—GreenStar Steering – Auto – Diagnostics – Type A
Group 15DA—GreenStar Steering – Auto – Diagnostics – Type B
Group 15DB—GreenStar Steering – Auto Diagnostics – Type C
Group 15DC—GreenStar Steering – Auto – Diagnostics – Type D
Group 15DD—GreenStar Steering – Manual Diagnostics
Group 15DE—Header Control Unit – Overall Diagnostics
Group 15DF—Header Engage Diagnostics
Group 15DG—Header Raise/Lower Diagnostics
Group 15DH—HEADERTRAK™ – System Type Identification
Group 15DI—HEADERTRAK – Return to Cut Diagnostics
Group 15DJ—HEADERTRAK – Stubble Height Diagnostics
Group 15DK—HEADERTRAK – Ground Pressure Diagnostics
Group 15DL—HEADERTRAK – Automatic Tilt
Group 15DM—HEADERTRAK – Manual Tilt Type Identification
Group 15DN—HEADERTRAK – Manual Tilt Diagnostics – Type A
Group 15DO—HEADERTRAK – Manual Tilt Diagnostics – Type B
Group 15DQ—Horn Diagnostics
Group 15DR—Hydrostatic Drive Control Diagnostics — Auto Feed Rate
Group 15DS—Hydrostatic Drive Control Diagnostics — Manual
Group 15DT—Intake Air Heater Diagnostics
Group 15DU—Left Control Unit — Overall Diagnostics
Group 15DV—Left Control Unit — Control Relay Board Link Diagnostics
Group 15DW—Lighting System — Overall Diagnostics
Group 15DX—Lighting System — Automatic Beacon Diagnostics
Group 15DY—Lighting System — Beacon Diagnostics
Group 15DZ—Lighting System — Brake Light Diagnostics
Group 15EA—Lighting System — Dome Light Diagnostics
Group 15EB—Lighting System — Driving Light Type Identification
Group 15EC—Lighting System — Driving Light Diagnostics — Type A
Group 15ED—Lighting System — Driving Light Diagnostics — Type B
Group 15EE—Lighting System — Driving Light Diagnostics — Type C
Group 15EF—Lighting System — Exit Lighting Diagnostics
Group 15EG—Lighting System — Field Light Type Identification
Group 15EH—Lighting System — Field Light Diagnostics — Type A
Group 15EI—Lighting System — Field Light Diagnostics — Type B
Group 15EJ—Lighting System — Hazard/Turn Light Type Identification
Group 15EK—Lighting System — Hazard/Turn Light Diagnostics — Type A
Group 15EL—Lighting System — Hazard/Turn Light Diagnostics — Type B
Group 15EM—Lighting System — Marker Light Diagnostics
Group 15EN—Lighting System — Panel Light Diagnostics
Group 15EO—Lighting System — Rear Discharge Light Diagnostics
Group 15EP—Lighting System — Engine Area Service Light Diagnostics
Group 15EQ—Lighting System — Gullwing Door Service Light Diagnostics
Group 15ER—Lighting System — Shoe Service Light Diagnostics
Group 15ES—Lighting System — Side Finder Light Diagnostics
Group 15ET—Lighting System — Stubble Light Diagnostics
Group 15EU—Lighting System — Unloading Auger Light Diagnostics
Group 15EV—Mirrors — Heating Diagnostics
Group 15EW—Mirrors — Adjustment Diagnostics
Group 15EX—Multi-Function Lever Diagnostics
Group 15EY—Quick-Stop System Diagnostics
Group 15EZ—Radio System Diagnostics
Group 15FA—Reel Fore/Aft Type Identification
Group 15FB—Reel Fore/Aft Diagnostics — Type A
Group 15FC—Reel Fore/Aft Diagnostics — Type B
Group 15FD—Reel Fore/Aft Resume Diagnostics
Group 15FE—Reel Raise/Lower Type Identification
Group 15FF—Reel Raise/Lower Diagnostics — Type A
Group 15FG—Reel Raise/Lower Diagnostics — Type B
Group 15FH—Reel Raise/Lower Resume Diagnostics
Group 15FI—Reel Speed Adjust Diagnostics
Group 15FJ—Remote Shoe Adjust — Chaffer Diagnostics
Group 15FK—Remote Shoe Adjust — Precleaner Diagnostics
Group 15FL—Remote Shoe Adjust — Sieve Diagnostics
Group 15FM—Right Control Unit — Overall Diagnostics
Group 15FN—Road/Field System Diagnostics
Group 15FO—Road Speed Limit Diagnostics
Group 15FP—Separator Engage Diagnostics
Group 15FQ—Starting Motor System Diagnostics
Group 15FR—Tailings Monitor System Diagnostics
Group 15FS—Threshing Clearance Adjust Diagnostics
Group 15FT—Threshing Speed Adjustment Type Identification
Group 15FU—Threshing Speed Adjustment Diagnostics — Type A
Group 15FV—Threshing Speed Adjustment Diagnostics — Type B
Group 15FW—Transmission Lock Diagnostics
Group 15FX—Unloading Auger Engage Diagnostics
Group 15FY—Unloading Auger Swing Type Identification
Group 15FZ—Unloading Auger Swing Diagnostics — Type A
Group 15GA—Unloading Auger Swing Diagnostics — Type B
Group 15GB—VisionTrak™ Diagnostics
Group 15GC—Warning Display Panel — Overall Diagnostics
Group 15GD—Beater Speed Warning Diagnostics
Group 15GE—Clean Grain Elevator Speed Warning Diagnostics
Group 15GF—Conveyor Auger Speed Warning Diagnostics
Group 15GG—Discharge Beater Speed Warning Diagnostics
Group 15GH—Engine Air Filter Plugged Warning Type Identification
Group 15GI—Engine Air Filter Plugged Warning Diagnostics — Type A
Group 15GJ—Engine Air Filter Plugged Warning Diagnostics — Type B
Group 15GK—Engine Air Filter Plugged Warning Diagnostics — Type C
Group 15GL—Engine Air Filter Plugged Warning Diagnostics — Type D
Group 15GM—Engine Oil Pressure Warning Type Identification
Group 15GN—Engine Oil Pressure Warning Diagnostics — Type A
Group 15GO—Engine Oil Pressure Warning Diagnostics — Type B
Group 15GP—Engine Oil Pressure Warning Diagnostics — Type C
Group 15GQ—Engine Oil Pressure Warning Diagnostics — Type D
Group 15GR—Engine Speed Warning Type Identification
Group 15GS—Engine Speed Warning Diagnostics — Type A
Group 15GT—Engine Speed Warning Diagnostics — Type B
Group 15GU—Engine Speed Warning Diagnostics — Type C
Group 15GV—Engine Speed Warning Diagnostics — Type D
Group 15GW—Engine Temperature Warning Type Identification
Group 15GX—Engine Temperature Warning Diagnostics — Type A
Group 15GY—Engine Temperature Warning Diagnostics — Type B
Group 15GZ—Engine Temperature Warning Diagnostics — Type C
Group 15HA—Engine Temperature Warning Diagnostics — Type D
Group 15HB—Grain Separator Speed Warning Type Identification
Group 15HC—Grain Separator Speed Warning Diagnostics — Type A
Group 15HD—Grain Separator Speed Warning Diagnostics — Type B
Group 15HE—Grain Tank Cover Warning Diagnostics
Group 15HF—Grain Tank 3/4 Full Warning Diagnostics
Group 15HG—Grain Tank Full Warning Type Identification
Group 15HH—Grain Tank Full Warning Diagnostics — Type A
Group 15HI—Grain Tank Full Warning Diagnostics — Type B
Group 15HJ—Hydraulic Oil Temperature Warning Diagnostics
Group 15HK—Hydrostatic Charge Pressure Warning Diagnostics
Group 15HL—Low Fuel Warning Diagnostics
Group 15HM—Main Gearcase Filter Restricted Warning Diagnostics
Group 15HN—Main Gearcase Pressure Warning Diagnostics
Group 15HO—Main Gearcase Temperature Warning Diagnostics
Group 15HP—Parking Brake Warning Diagnostics
Group 15HQ—Separator Plugged Warning Diagnostics
Group 15HR—Straw Chopper Speed Warning Diagnostics
Group 15HS—Tailings Elevator Speed Warning Diagnostics
Group 15HT—Threshing Speed Warning Diagnostics
Group 15HU—Unloading Auger Engaged Warning Diagnostics
Group 15HV—Voltage Warning Diagnostics
Group 15HW—Wiper System Diagnostics
Group 20A—Circuit Code Listing
Group 20B—Connector Locations
Group 20C—Connector Repair Procedures
SECTION 250—Power Train
Group 05—General Information
Group 10—Test Procedures and Adjustments
Group 15A—Final Drive Diagnostics
Group 15B—Transmission Diagnostics
Group 15C—Hydrostatic Drive Type Identification
Group 15D—Hydrostatic Drive Diagnostics — Type A
Group 15E—Hydrostatic Drive Diagnostics — Type B
Group 20—Component Identification and Location
SECTION 255—Four-Wheel Drive
Group 05—General Information
Group 10—Test Procedures and Adjustments
Group 15—Two-Speed Four-Wheel Drive Diagnostics
Group 20—Component Identification and Location
SECTION 260—Brake Systems
Group 05—General Information
Group 10—Test Procedures and Adjustments
Group 15A—Service Brake Diagnostics
Group 15B—Park Brake Diagnostics
Group 20—Component Identification and Location
SECTION 270—Hydraulic System
Group 05—General Information
Group 10—Test Procedures and Adjustments
Group 15A—Basic Hydraulic System Type Identification
Group 15B—Basic Hydraulic System Diagnostics — Type A
Group 15C—Basic Hydraulic System Diagnostics — Type B
Group 15D—Basic Hydraulic System Diagnostics — Type C
Group 15E—Basic Hydraulic System Diagnostics — Type D
Group 15F—Chaff Spreader Drive Diagnostics
Group 15G—Feeder House Reverser Shift Diagnostics
Group 15H—Header Raise/Lower Diagnostics
Group 15I—HeaderTrak™ — Tilt Type Identification
Group 15J—HeaderTrak™ — Tilt Diagnostics — Type A
Group 15K—HeaderTrak™ — Tilt Diagnostics — Type B
Group 15L—HeaderTrak™ — Tilt Diagnostics — Type C
Group 15M—HeaderTrak™ — Tilt Diagnostics — Type D
Group 15N—HillMaster II™ Type Identification
Group 15O—HillMaster II™ Diagnostics — Type A
Group 15P—HillMaster II™ Diagnostics — Type B
Group 15Q—Hydraulic System Overheating Type Identification
Group 15R—Hydraulic System Overheating Diagnostics — Type A
Group 15S—Hydraulic System Overheating Diagnostics — Type B
Group 15T—Hydraulic System Overheating Diagnostics — Type C
Group 15U—Hydraulic System Overheating Diagnostics — Type D
Group 15V—Multi-Coupler Diagnostics
Group 15W—Reel Drive Diagnostics
Group 15X—Reel Fore/Aft Type Identification
Group 15Y—Reel Fore/Aft Diagnostics — Type A
Group 15Z—Reel Fore/Aft Diagnostics — Type B
Group 15AA—Reel Raise/Lower Type Identification
Group 15AB—Reel Raise/Lower Diagnostics — Type A
Group 15AC—Reel Raise/Lower Diagnostics — Type B
Group 15AD—Threshing Speed Adjust Type Identification
Group 15AE—Threshing Speed Adjust Diagnostics — Type A
Group 15AF—Threshing Speed Adjust Diagnostics — Type B
Group 15AG—Unloading Auger Swing Type Identification
Group 15AH—Unloading Auger Swing Diagnostics — Type A
Group 15AI—Unloading Auger Swing Diagnostics — Type B
Group 20—Component Identification and Location
SECTION 275—Main Gearcase System
Group 05—General Information
Group 10—Test Procedures and Adjustments
Group 15A—Main Gearcase Overall Diagnostics
Group 15B—Main Gearcase Filter Restricted Diagnostics
Group 15C—Main Gearcase Pressure Low Diagnostics Type Identification
Group 15D—Main Gearcase Pressure Low Diagnostics — Type A
Group 15E—Main Gearcase Pressure Low Diagnostics — Type B
Group 15F—Main Gearcase Temp. High Diagnostics Type Identification
Group 15G—Main Gearcase Temperature High Diagnostics — Type A
Group 15H—Main Gearcase Temperature High Diagnostics — Type B
Group 15I—Separator Engage Diagnostics
Group 15J—Unloading Auger Engage Diagnostics
Group 20—Component Identification and Location
SECTION 280—Steering System
Group 05—General Information
Group 10—Test Procedures and Adjustments
Group 15A—Steering System Type Identification
Group 15B—Steering Diagnostics — Type A
Group 15C—Steering Diagnostics — Type B
Group 20—Component Identification and Location
SECTION 290—ClimaTrak™ System
Group 05—General Information
Group 10—Test Procedures and Adjustments
Group 15A—ClimaTrak™ Type Identification
Group 15B—ClimaTrak™ Diagnostics — Type A
Group 15C—ClimaTrak™ Diagnostics — Type B
Group 20—Component Identification and Location
SECTION 300—Separator
Group 05—General Information
Group 15A—Separator Vibration Type Identification
Group 15B—Separator Vibration Diagnostics — Type A
Group 15C—Separator Vibration Diagnostics — Type B
Group 20—Component Identification and Location